Integrated circuit structure with backside via
View Patent ↗An integrated circuit (IC) structure includes a gate structure, a source epitaxial structure, a drain epitaxial structure, a front-side interconnection structure, a backside dielectric layer, an epitaxial regrowth layer, and a backside via. The source epitaxial structure and the drain epitaxial structure are respectively on opposite sides of the gate structure. The front-side interconnection structure is over a front-side of the source epitaxial structure and a front-side of the drain epitaxial structure. The backside dielectric layer is over a backside of the source epitaxial structure and a backside of the drain epitaxial structure. The epitaxial regrowth layer is on the backside of a first one of the source epitaxial structure and the drain epitaxial structure. The backside via extends through the backside dielectric layer and overlaps the epitaxial regrowth layer.
1. A method comprising:
forming a transistor over a substrate, the transistor comprising a first source/drain epitaxial structure, a second source/drain epitaxial structure, and a gate structure laterally between the first source/drain epitaxial structure and the second source/drain epitaxial structure;
removing at least a portion of the substrate to expose a backside of the transistor;
forming a backside dielectric layer over the exposed backside of the transistor;
forming a backside via opening in the backside dielectric layer to expose a backside of the first source/drain epitaxial structure of the transistor;
forming an epitaxial regrowth layer over the exposed backside of the first source/drain epitaxial structure of the transistor; and
forming a backside via in the backside via opening and over the epitaxial regrowth layer.
2. The method of claim 1 , further comprising:
forming a via spacer lining sidewalls of the backside via opening before forming the epitaxial regrowth layer.
3. The method of claim 1 , further comprising:
forming a via spacer lining sidewalls of the backside via opening after forming the epitaxial regrowth layer and before forming the backside via.
4. The method of claim 1 , further comprising:
forming a via spacer lining sidewalls of the backside via opening; and
after forming the via spacer, forming a silicide region in the epitaxial regrowth layer.
5. The method of claim 4 , wherein forming the via spacer is performed prior to forming the epitaxial regrowth layer.
6. The method of claim 4 , wherein forming the via spacer is performed after forming the epitaxial regrowth layer and prior to forming the silicide region.
7. The method of claim 1 , wherein forming the epitaxial regrowth layer comprises doping the epitaxial regrowth layer with n-type or p-type dopants.
8. A method comprising:
forming a first recess and a second recess in a first side of a substrate;
forming a sacrificial layer on a bottom surface of the first recess;
forming a first epitaxial region over the sacrificial layer in the first recess and a second epitaxial region in the second recess;
removing at least a portion of the substrate to expose the sacrificial layer;
forming a backside dielectric layer along sidewalls of the sacrificial layer;
removing the sacrificial layer to form a third recess in the backside dielectric layer;
forming a third epitaxial region on the first epitaxial region in the third recess; and
forming a backside via to the third epitaxial region in the third recess.
9. The method of claim 8 , wherein the first recess is deeper than the second recess.
10. The method of claim 8 , wherein removing the substrate exposes the second epitaxial region.
11. The method of claim 8 , wherein the substrate comprises a fin, wherein the first recess and the second recess are formed in the fin, further comprising:
forming isolation regions on opposing sides of the fin, wherein the isolation regions extends along opposite sidewalls of the second epitaxial region.
12. The method of claim 8 , further comprising:
forming spacers on sidewalls of the third recess prior to forming the third epitaxial region.
13. The method of claim 12 , wherein the spacers completely encircles the backside via in a plan view.
14. The method of claim 8 , further comprising:
after forming the third epitaxial region, forming spacers along sidewalls of the third recess over the third epitaxial region.
15. A method comprising:
forming a fin protruding from a first side of a substrate;
forming isolation region over the substrate on opposing sides of the fin, wherein the fin protrudes above the isolation region;
performing a first etch process to form a first recess and a second recess in the fin, wherein the first recess and the second recess extends below an upper surface of the isolation region;
epitaxially growing a sacrificial layer on a bottom surface of the first recess;
epitaxially growing a first epitaxial region over the sacrificial layer in the first recess, wherein the first epitaxial region is a different material than the sacrificial layer;
epitaxially growing a second epitaxial region in the second recess;
removing at least a portion of a second side of the substrate to expose the sacrificial layer, the second epitaxial region, and a bottom side of the isolation region;
forming a backside dielectric layer on the second epitaxial region, along sidewalls of the sacrificial layer, and the bottom side of the isolation region;
removing the sacrificial layer to form a third recess in the backside dielectric layer, wherein the first epitaxial region is exposed in the third recess;
forming a regrowth layer on the first epitaxial region in the third recess; and
forming a backside via to the regrowth layer in the third recess.
16. The method of claim 15 , further comprising, prior to epitaxially growing the sacrificial layer, performing a second etch process to extend a depth of the first recess, wherein after performing the second etch process the depth of the first recess is greater than a depth of the second recess.
17. The method of claim 15 , further comprising:
forming spacers along sidewalls of the third recess prior to forming the regrowth layer.
18. The method of claim 15 , further comprising:
forming spacers along sidewalls of the third recess after forming the regrowth layer.
19. The method of claim 15 , wherein the sacrificial layer is free of n-type and p-type dopants.
20. The method of claim 15 , further comprising:
siliciding a surface of the regrowth layer prior to forming the backside via.