IP Library Granted Patent US 11,655,557
Granted Patent B2
US 11,655,557 · App. 17/216,659 · Granted May 23, 2023

Methods and devices for growing crystals with high uniformity without annealing

Inventors: Yu Wang (Meishan, CN); Weiming Guan (Meishan, CN); Zhenxing Liang (Meishan, CN); Min Li (Meishan, CN)
Assignee: MEISHAN BOYA ADVANCED MATERIALS CO., LTD.
C30B15/02C30B15/10C30B15/14C30B15/22C30B29/22C30B29/28C30B29/34
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Quick Facts
Patent No.
US 11,655,557
App. No.
17/216,659
Granted
May 23, 2023
Kind
B2
Abstract

The present disclosure provides a method for crystal growth. The method may include at one of the following operations: weighing reactants for growing an oxide crystal after a first preprocessing operation is performed on the reactants; placing the reactants, on which a second preprocessing operation has been performed, into a crystal growth device after an assembly preprocessing operation is performed on at least one component of the crystal growth device, wherein the at least one component of the crystal growth device includes a crucible, the assembly preprocessing operation includes at least one of a coating operation, an acid soaking and cleaning operation, or an impurity cleaning operation; introducing a protective gas into the crystal growth device after sealing the crystal growth device; activating the crystal growth apparatus to execute the crystal growth; and adding reactant supplements into the crystal growth device in real-time during the crystal growth.

Claims (35)

1. A crystal growth device, comprising a temperature field device and a feeding component configured to feed reactant supplements into a crucible, wherein

the crucible includes an inner crucible and an outer crucible, the inner crucible and the outer crucible including a sealed gap where a feed port used to receive reactant supplements and an exhaust port used to exhaust gas are provided;

the temperature field device includes a bottom plate, a cover plate, a first drum, a second drum, and a filler, wherein

the bottom plate is mounted on a bottom of the temperature field device and covers an open end of the first drum,

the cover plate is mounted on a top of the temperature field device and covers the other open end of the first drum,

the second drum is mounted inside the first drum, and

the filler is filled in the second drum and/or a space between the second drum and the first drum.

2. The crystal growth device of claim 1 , wherein the gap between the inner crucible and the outer crucible forms a reactant melting zone.

3. The crystal growth device of claim 1 , wherein a bottom of an outer side of the inner crucible includes a plurality of openable and closable through holes for feeding the received reactant supplements into the inner crucible.

4. The crystal growth device of claim 1 , wherein the temperature field device further includes a heater, the heater being mounted above the crucible.

5. The crystal growth device of claim 4 , wherein

the heater is made of at least one of iridium, platinum, molybdenum, tungsten, graphite, or a high-temperature-resistant material with a high melting point which can be heated by electromagnetic induction;

an inner diameter of the heater is 40-240 mm; and

a height of the heater is 2-200 mm.

6. The crystal growth device of claim 1 , wherein the feeding component includes a weighing assembly, a transfer assembly, and a control assembly, wherein

the weighing assembly is configured to weigh the reactant supplements based on a supplement weight of the reactant supplements determined by the control assembly;

the transfer assembly is configured to transfer the reactant supplements weighed by the weighing assembly to the crucible; and

the control assembly is configured to:

obtain a weight of a crystal being grown;

determine the supplement weight of the reactant supplements at least based on the weight of the crystal being grown and a ratio among reactants for growing the crystal;

obtain a weight of the reactant supplements weighed by the weighing assembly in real-time; and

control the transfer assembly to transfer the reactant supplements from the weighing assembly to the crucible when the weight of the reactant supplements weighed by the weighing assembly is equal to the supplement weight of the reactant supplements.

7. The crystal growth device of claim 6 , wherein

the feeding component further includes a holding assembly configured to hold the reactant supplements, and

the control assembly is further configured to:

control the holding assembly to transfer the reactant supplements to the weighing assembly when the weight of the reactant supplements weighed by the weighing assembly is less than the supplement weight of the reactant supplements; and

control the holding assembly to stop transferring the reactant supplements to the weighing assembly when the weight of the reactant supplements weighed by the weighing assembly is equal to the supplement weight of the reactant supplements.

8. The crystal growth device of claim 1 , wherein the exhaust port is located at an opposite position of the feed port.

9. The crystal growth device of claim 1 , wherein the filler includes a granular shape filler.

10. The crystal growth device of claim 1 , wherein the filler includes a felt shape filler.

11. The crystal growth device of claim 1 , wherein the filler includes at least one of a zircon sand, a zirconia particle, or an alumina particle.

12. The crystal growth device of claim 1 , wherein a particle size of the filler is 5-200 mesh.

13. The crystal growth device of claim 1 , wherein the crystal growth device further includes a furnace, wherein

the furnace is open; and

the temperature field device is sealed.

Assignments (2)
CHANGE OF NAME Recorded May 13, 2026
From: MEISHAN BOYA ADVANCED MATERIALS CO., LTD.
To: BOYA ADVANCED MATERIALS CO., LTD.
Reel/Frame 075565/0780 →
ASSIGNMENT OF ASSIGNOR'S INTEREST Recorded Apr 12, 2023
From: WANG, YU; GUAN, WEIMING; LIANG, ZHENXING; LI, MIN
To: MEISHAN BOYA ADVANCED MATERIALS CO., LTD.
Reel/Frame 063299/0677 →
Continuity (2)
Continuation PCTCN2020094684 · Jun 5, 2020
Related Publication 20210381122A1 · Dec 9, 2021