IP Library Granted Patent US 11,655,768
Granted Patent B2
US 11,655,768 · App. 17/384,999 · Granted May 23, 2023

High fan up speed engine

Inventors: Arthur William Sibbach (Boxford, MA); Brandon Wayne Miller (Liberty Township, OH); Christopher James Kroger (West Chester, OH); Jeffrey Donald Clements (Mason, OH); Sean Christopher Binion (Loveland, OH); Tsuguji Nakano (West Chester, OH)
Assignee: General Electric Company
F02C7/36F02K3/06F05D2220/36F05D2260/40311F05D2260/606
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Quick Facts
Patent No.
US 11,655,768
App. No.
17/384,999
Granted
May 23, 2023
Kind
B2
Abstract

A turbofan engine is provided. The turbofan engine includes a fan comprising a plurality of rotatable fan blades, each fan blade defining a fan tip speed; a turbomachine operably coupled to the fan for driving the fan, the turbomachine comprising a compressor section, a combustion section, and a turbine section in serial flow order and together defining a core air flowpath; and a gear box, wherein the turbomachine is operably coupled to the fan through the gear box, wherein a gear ratio of the gear box is greater than or equal to 1.2 and less than or equal to 3.0; wherein during operation of the turbofan engine at a rated speed the fan tip speed is greater than or equal to 1000 feet per second. In exemplary embodiments, during operation of the turbofan engine at the rated speed the fan pressure ratio is less than or equal to about 1.5.

Claims (23)

1. A turbofan engine comprising:

a fan comprising a plurality of rotatable fan blades, each fan blade defining a fan tip speed;

a turbomachine operably coupled to the fan for driving the fan, the turbomachine comprising a compressor section, a combustion section, and a turbine section in serial flow order and together defining a core air flowpath; and

a gear box, wherein the turbomachine is operably coupled to the fan through the gear box, wherein a gear ratio of the gear box is greater than or equal to 1.2 and less than or equal to 3.0;

wherein during operation of the turbofan engine at a rated speed the fan tip speed is greater than or equal to 1250 feet per second and less than or equal to 2,250 feet per second.

2. The turbofan engine of claim 1 , wherein the fan defines a fan pressure ratio during operation of the turbofan engine, and wherein during operation of the turbofan engine at the rated speed the fan pressure ratio is less than or equal to about 1.5.

3. The turbofan engine of claim 1 , wherein the gear ratio of the gear box is greater than or equal to 1.2 and less than or equal to 2.6.

4. The turbofan engine of claim 1 , wherein the gear ratio of the gear box is greater than or equal to 1.2 and less than or equal to 2.0.

5. The turbofan engine of claim 1 , further comprising an outer nacelle at least partially surrounding the fan and the turbomachine, the outer nacelle defining a bypass passage with the turbomachine.

6. The turbofan engine of claim 5 , further comprising a part span inlet guide vane extending from the outer nacelle at a location forward of the plurality of fan blades of the fan along an axial direction and aft of an inlet of the outer nacelle.

7. The turbofan engine of claim 6 , wherein the part span inlet guide vane is configured to pre-swirl an airflow provided through the inlet of the outer nacelle and upstream of the plurality of fan blades of the fan.

8. The turbofan engine of claim 1 , wherein the turbine section comprises a counter rotating turbine.

9. The turbofan engine of claim 8 , wherein the gear box comprises a differential gear box that drives the fan at a different speed than the counter rotating turbine.

10. The turbofan engine of claim 8 , wherein the counter rotating turbine includes a first turbine rotor and a second turbine rotor and the gear box comprises a differential gear box, wherein the fan rotates in a same direction and at a same speed as the first turbine rotor, and wherein the second turbine rotor is geared via the differential gear box.

11. A method of operating a turbofan engine comprising a fan, a turbomachine, and a gear box, wherein the turbomachine is operably coupled to the fan through the gear box, the method comprising:

rotating the fan of the turbofan engine with the turbomachine such that the fan defines a fan pressure ratio that is less than or equal to 1.5, and a fan blade of the fan defines a fan tip speed greater than or equal to 1250 feet per second and less than or equal to 2,250 feet per second, and a gear ratio of the gear box is greater than or equal to 1.2 and less than or equal to 3.0.

12. The method of claim 11 , wherein rotating the fan of the turbofan engine with the turbomachine comprises rotating the fan of the turbofan engine with the turbomachine with the gear ratio of the gear box greater than or equal to 1.2 and less than or equal to 2.6.

13. The method of claim 11 , wherein rotating the fan of the turbofan engine with the turbomachine comprises rotating the fan of the turbofan engine with the turbomachine with the gear ratio of the gear box greater than or equal to 1.2 and less than or equal to 2.0.

14. The method of claim 11 , further comprising pre-swirling a flow of air provided to the fan of the turbofan engine during operation of the turbofan engine.

15. The method of claim 14 , wherein pre-swirling the flow of air provided to the fan of the turbofan engine comprises pre-swirling the flow of air provided to the fan of the turbofan engine using an inlet pre-swirl feature located upstream of the fan blade of the fan and attached to or integrated into a nacelle of the turbofan engine.

16. The method of claim 11 , wherein the turbomachine comprises a compressor section, a combustion section, and a turbine section in serial flow order and together defining a core air flowpath, and wherein the turbine section comprises a counter rotating turbine.

17. The method of claim 16 , wherein the gear box comprises a differential gear box that drives the fan at a different speed than the counter rotating turbine.

18. The method of claim 16 , wherein the counter rotating turbine includes a first turbine rotor and a second turbine rotor and the gear box comprises a differential gear box, wherein the fan rotates in a same direction and at a same speed as the first turbine rotor, and wherein the second turbine rotor is geared via the differential gear box.

Assignments (1)
ASSIGNMENT OF ASSIGNOR'S INTEREST Recorded Jul 26, 2021
From: SIBBACH, ARTHUR WILLIAM; MILLER, BRANDON WAYNE; KROGER, CHRISTOPHER JAMES; CLEMENTS, JEFFREY DONALD; BINION, SEAN CHRISTOPHER; NAKANO, TSUGUJI
To: GENERAL ELECTRIC COMPANY
Reel/Frame 056975/0514 →
Continuity (1)
Related Publication 20230028503A1 · Jan 26, 2023
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