Slipring with wear monitoring
A slipring with at least one slip ring module having at least one sliding track, and at least one wear indication track. A wear indication circuit is connected to the at least one wear indication track for monitoring electrical properties of the wear indication track and signaling an abnormal slipring condition. A wear indication track may be exposed to higher load, higher rotation speed, higher brush pressure force, or other lifetime-reducing influence as compared to a normal sliding track.
1. A slipring assembly comprising:
a slipring module, a slipring brush block, and a wear-indication circuit,
the slipring module further comprising a plurality of sliding tracks,
the slipring brush block further comprising a plurality of sliding brushes configured to slide on sliding tracks from the plurality of sliding tracks,
wherein at least one combination of a sliding track with a respectively-corresponding sliding brush is a wear-indication track-brush pair that is electrically connected to the wear-indication circuit,
wherein the sliding track of said wear-indication track-brush pair has a shorter lifetime than that of any remaining track from said plurality of sliding tracks,
wherein the sliding brush of said wear-indication track-brush pair contains a structural feature that, in operation of the slipring assembly, causes a lifetime of said sliding brush to be shorter than that of any other sliding brush of the slipring assembly.
2. A slipring assembly according to claim 1 , wherein the sliding track of said wear-indication track-brush pair contains a structural feature that, in operation of the slipring assembly, causes a lifetime of said sliding track to be shorter than that of any other sliding track of the slipring assembly.
3. A slipring assembly according to claim 1 , wherein the sliding track of said wear-indication track-brush pair is mechanically pre-worn as compared with any remaining sliding track of the slipring assembly.
4. A slipring assembly according to claim 1 , wherein the sliding track of said wear-indication track-brush pair includes at least one of
(a) a first galvanic coating that is thinner than a second galvanic coating carried by any remaining sliding track of the slipring assembly, and
(b) the first galvanic coating made of a material different from a material of the second galvanic coating.
5. A slipring assembly according to claim 1 , wherein the sliding track of said wear-indication track-brush pair is configured to be under higher mechanical stress than any remaining sliding track of the slipring assembly.
6. A slipring assembly according to claim 1 , wherein the sliding track of said wear-indication track-brush pair is subjected to a higher current or a higher current density than that of any remaining sliding track of the slipring assembly.
7. A slipring assembly according to claim 1 , configured to rotate the sliding track of said wear-indication track-brush pair at a first speed higher than a second speed at which any remaining sliding track of the assembly is rotated by the slipring assembly.
8. A slipring assembly according to claim 1 , wherein the sliding track of said wear-indication track-brush pair is configured to operate only as a wear-indicator track and not to transmit any other signal in operation of the slipring assembly.
9. A slipring assembly according to claim 1 , wherein at least one of the following conditions is satisfied:
(i) a contact between the sliding brush and the sliding track of the wear-indication track-brush pair is characterized by a contact pressure that is higher than that of a contact between any other sliding brush and a corresponding sliding track; and
(ii) the sliding track of the wear indication track-brush pair contains less lubricant than an amount of lubricant present on any other sliding track.