IP Library › Granted Patent US 11,674,053
Granted Patent B2
US 11,674,053 · App. 14/917,853 · Granted Jun 13, 2023

Composition for forming underlayer film of self-assembled film including aliphatic polycyclic structure

Inventors: Takafumi Endo (Toyama, JP); Yasunobu Someya (Toyama, JP); Hiroyuki Wakayama (Toyama, JP); Rikimaru Sakamoto (Toyama, JP)
Assignee: NISSAN CHEMICAL INDUSTRIES, LTD.
C09D165/00B05D1/38B05D3/0254C08L101/02C09D5/00C09D145/00C09D201/00C09D201/02C09J133/066G03F7/0002G03F7/091G03F7/11B05D1/185B05D7/52C08G83/008C08G2261/148C08G2261/1422C08G2261/1426C08G2261/312C08G2261/3142C08G2261/3162C08G2261/3241C08G2261/3246C08G2261/3325
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Quick Facts
Patent No.
US 11,674,053
App. No.
14/917,853
Granted
Jun 13, 2023
Kind
B2
Abstract

A composition for forming an underlayer film necessary for facilitating alignment of self-assembled film into desired vertical pattern. Composition for forming an underlayer film of self-assembled film including a polymer having unit structure containing aliphatic polycyclic structure of aliphatic polycyclic compound in main chain. The polymer is a polymer having unit structure containing aliphatic polycyclic structure of aliphatic polycyclic compound with aromatic ring structure of aromatic ring-containing compound or polymer chain derived from vinyl group of vinyl group-containing compound in main chain. The polymer has unit structure of Formula (1): X—Y   Formula (1) wherein X is single bond, divalent group having vinyl structure as polymer chain, or divalent group having aromatic ring-containing structure as polymer chain, and Y is divalent group having aliphatic polycyclic structure as polymer chain. The aliphatic polycyclic compound is bi- to hexa-cyclic diene compound. The aliphatic polycyclic compound is dicyclopentadiene or norbornadiene.

Claims (46)

1. A composition for forming an underlayer film of a self-assembled film, where the self-assembled film is a block polymer containing an organic polymer chain (A) having an organic monomer (a) as a unit structure and a polymer chain (B) that forms a bond with the organic polymer chain (A) and contains a monomer (b) different from the organic monomer (a) as a unit structure; the composition for forming an underlayer film comprising a polymer having a unit structure containing an aliphatic polycyclic structure in a main chain; wherein

the self-assembled film is formed in a vertical lamella structure; and

the polymer contained in the underlayer film has a unit structure of Formula (1):

X—Y   Formula (1)

where

X is a divalent group having an aromatic ring-containing structure from a heterocyclic compound or a homocyclic compound, wherein

the heterocyclic compound is a phenothiazine moiety that is optionally substituted, and

the homocyclic compound comprises:

a benzene moiety that is substituted with an amino group; and

Y is a divalent group having an aliphatic polycyclic structure; wherein

the polymer contained in the underlayer film having unit structure of Formula (1) is obtained by a condensation reaction of an aromatic ring-containing compound with an aliphatic polycyclic compound, the aromatic ring-containing compound resulting in the X of unit structure of Formula (1) and the aliphatic polycyclic compound resulting in the Y of the unit structure of Formula (1).

2. The composition for forming an underlayer film according to claim 1 , wherein

the aliphatic polycyclic structure is from a bi- to hexa-cyclic diene compound.

3. The composition for forming an underlayer film according to claim 1 , wherein

the aliphatic polycyclic structure is from a dicyclopentadiene or a norbornadiene.

4. The composition for forming an underlayer film according to claim 1 , further comprising a cross-linker.

5. The composition for forming an underlayer film according to claim 1 , further comprising an acid or an acid generator.

6. A method for forming a pattern structure comprising steps of:

applying the composition for forming an underlayer film of a self-assembled film according to claim 1 on a substrate, followed by baking, to form an underlayer film; and applying a composition for forming a self-assembled film on the underlayer film, followed by baking, to form a self-assembled film.

7. The method for forming a pattern structure according to claim 6 , comprising a step of forming an underlying film prior to the step of applying the composition for forming an underlayer film of a self-assembled film, followed by baking, to form an underlayer film.

8. The method for forming a pattern structure according to claim 7 , wherein the underlying film is an anti-reflective coating or a hard mask.

9. A device having a pattern structure formed by the method for forming a pattern structure according claim 6 .

10. The composition for forming an underlayer film according to claim 1 , wherein X is the divalent group having an aromatic ring-containing structure from the heterocyclic compound.

11. The composition for forming an underlayer film according to claim 1 , wherein X is the divalent group having an aromatic ring-containing structure from the homocyclic compound, and the benzene moiety is further substituted with at least one hydroxy group.

12. The composition for forming an underlayer film according to claim 1 , wherein X is the divalent group having an aromatic ring-containing structure from the homocyclic compound.

13. A composition for forming an underlayer film of a self-assembled film, where the self-assembled film is a block polymer containing an organic polymer chain (A) having an organic monomer (a) as a unit structure and a polymer chain (B) that forms a bond with the organic polymer chain (A) and contains a monomer (b) different from the organic monomer (a) as a unit structure; the composition for forming an underlayer film comprising a polymer having a unit structure containing an aliphatic polycyclic structure in a main chain; wherein

the self-assembled film is formed in a vertical lamella structure; and

the polymer contained in the underlayer film has a unit structure of Formula (1):

X—Y   Formula (1)

where

n is an integer that has a value that is in a range such that the polymer contained in the underlayer film having the unit structure of Formula (1) has a weight average molecular weight Mw in the range of from 500 to 1,000,000,

X is a divalent group having an aromatic ring-containing structure from a homocyclic compound, the homocyclic compound being a naphthalene moiety that is substituted with at least one hydroxy group; and

Y is a divalent group having an aliphatic polycyclic structure, wherein the aliphatic polycyclic structure of the Y of the unit structure of Formula (1) is not from a dicyclopentadiene.

14. A composition for forming an underlayer film of a self-assembled film, where the self-assembled film is a block polymer containing an organic polymer chain (A) having an organic monomer (a) as a unit structure and a polymer chain (B) that forms a bond with the organic polymer chain (A) and contains a monomer (b) different from the organic monomer (a) as a unit structure; the composition for forming an underlayer film comprising a polymer having a unit structure containing an aliphatic polycyclic structure in a main chain; wherein

the self-assembled film is formed in a vertical lamella structure; and

the polymer contained in the underlayer film has a unit structure of Formula (1):

X—Y   Formula (1)

where

X is a divalent group having an aromatic ring-containing structure from a heterocyclic compound or a homocyclic compound, wherein

the heterocyclic compound is a phenothiazine moiety that is optionally substituted, and

the homocyclic compound comprises:

a benzene moiety that is substituted with an amino group, or

a naphthalene moiety that is substituted with at least one hydroxyl group; and

Y is a divalent group having an aliphatic polycyclic structure; wherein

the polymer contained in the underlayer film having unit structure of Formula (1) is obtained by a condensation reaction of an aromatic ring-containing compound with an aliphatic polycyclic compound, the aromatic ring-containing compound resulting in the X of unit structure of Formula (1) and the aliphatic polycyclic compound resulting in the Y of the unit structure of Formula (1), and

the aliphatic polycyclic structure of the Y of the unit structure of Formula (1) is not from a dicyclopentadiene.

Assignments (1)
ASSIGNMENT OF ASSIGNOR'S INTEREST Recorded Mar 9, 2016
From: ENDO, TAKAFUMI; SOMEYA, YASUNOBU; WAKAYAMA, HIROYUKI; SAKAMOTO, RIKIMARU
To: NISSAN CHEMICAL INDUSTRIES, LTD.
Reel/Frame 037936/0052 →
Priority Claims (1)
JP JP2013-194411 · Sep 19, 2013 · national
Continuity (1)
Related Publication 20160222248A1 · Aug 4, 2016