IP Library › Granted Patent US 11,675,296
Granted Patent B2
US 11,675,296 · App. 17/650,884 · Granted Jun 13, 2023

Image forming apparatus

Inventors: Tokifumi Tanaka (Komaki, JP); Sadaharu Kato (Kariya, JP); Yusuke Mizuno (Nagoya, JP); Shuya Ichikawa (Nagoya, JP)
Assignee: Brother Kogyo Kabushiki Kaisha
G03G15/2039
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Quick Facts
Patent No.
US 11,675,296
App. No.
17/650,884
Granted
Jun 13, 2023
Kind
B2
Abstract

An image forming apparatus includes a photoconductive drum, a developing roller, a sheet supplier, a fixing unit, and a controller. The fixing unit includes a heating roller, a first heater, a second heater, a first temperature sensor, and a second temperature sensor. The controller is configured to control the first heater so that a first detected-temperature becomes a target temperature at a central area, and control the second heater so that a second detected-temperature becomes a target temperature at an end area, and in accordance with a heat storage amount of the fixing unit stored by the heating of the second heater, change (i) a timing when supply of the sheet is started or (ii) the target temperature at the end area.

Claims (97)

1. An image forming apparatus configured to form an image on a sheet, comprising:

a photoconductive drum;

a developing roller;

a sheet supplier configured to supply a sheet to the photoconductive drum;

a fixing unit configured to fix a toner image on a sheet; and

a controller,

wherein the fixing unit includes

a heating roller configured to heat the sheet,

a first heater configured to heat a central area containing a central part of the heating roller in a width direction orthogonal to a conveying direction of the sheet, the first heater being configured to heat the central area more strongly than end areas respectively positioned on outer sides of the central area in the width direction of the heating roller,

a second heater configured to heat the end areas more strongly than the central area,

a first temperature sensor for detecting a temperature at the central area, and

a second temperature sensor for detecting a temperature at the end area, and

wherein the controller is configured to

control the first heater so that a first detected-temperature detected by the first temperature sensor becomes a target temperature at the central area, and control the second heater so that a second detected-temperature detected by the second temperature sensor becomes a target temperature at the end area,

determine a heat storage amount of the fixing unit stored by the heating of the second heater calculated by accumulating a parameter which is proportional to an output of the second heater by each unit time, and

in accordance with the heat storage amount, change (i) a timing when supply of the sheet is started, or (ii) the target temperature at the end area.

2. The image forming apparatus according to claim 1 , wherein, in a case where forming an image on a first kind of sheet is started, the controller is configured to:

when the heat storage amount is less than a predetermined amount, start supplying the first kind of sheet on condition that the first detected-temperature becomes equal to or greater than a first threshold temperature that is less than a first target temperature which is a target temperature at the central area which is to be set when the toner image is fixed on the first kind of sheet, and

when the heat storage amount is equal to or greater than the predetermined amount, start the supply of the first kind of sheet on condition that the second detected-temperature becomes equal to or less than a second threshold temperature that is equal to or less than a second target temperature which is a target temperature at the end area which is to be set when the toner image is fixed on the first kind of sheet.

3. The image forming apparatus according to claim 2 , wherein the controller is configured to set, before starting supply of the first kind of sheet, the target temperature at the end area to a third target temperature that is less than the second target temperature.

4. The image forming apparatus according to claim 2 , wherein, in a case where the heat storage amount is equal to or greater than the predetermined amount and a condition that the second detected-temperature becomes, after starting rotation of the heating roller, equal to or less than the second threshold temperature is satisfied, the controller is configured to start supply of the first kind of sheet at a timing when a first period of time has passed from a timing when the second detected-temperature becomes the second threshold temperature.

5. The image forming apparatus according to claim 2 , wherein, in a case where the heat storage amount is less than the predetermined amount and a condition that the first detected-temperature becomes equal to or greater than the first threshold temperature in a period from a timing when the heating roller is stared to be rotated to a timing when a second period of time has passed from the start of rotation of the heating roller is satisfied, the controller is configured to start supply of the first kind of sheet at a timing when the second period of time has passed from the timing of start of rotation of the heating roller.

6. The image forming apparatus according to claim 2 , wherein, when image forming on a second kind of sheet different from the first kind of sheet is started, the controller is configured to start supply of the second kind of sheet on condition that the first detected-temperature becomes equal to or greater than a third threshold temperature that is less than a fourth target temperature which is a target temperature at the central area to be set when the toner image is fixed on the second kind of sheet.

7. The image forming apparatus according to claim 6 , wherein, in a case where the image forming on the second kind of sheet is started and on condition that the first detected-temperature becomes equal to or greater than the third threshold temperature in a period from a timing when the heating roller is started to be rotated to a timing when a third period of time has passed from the start of rotation of the heating roller is satisfied, the controller is configured to start supply of the second kind of sheet when the third period of time has passed from the timing of start of rotation of the heating roller.

8. The image forming apparatus according to claim 6 , wherein the first target temperature is less than the fourth target temperature, and

wherein the second target temperature is less than the target temperature at the end area to be set when the toner image is fixed on the second kind of sheet.

9. The image forming apparatus according to claim 1 , wherein the second temperature sensor is located at a position different from peak positions of an output of the second heater in the width direction, and

wherein the controller is configured to, when the heat storage amount is less than the predetermined amount at the time of starting the image forming on the sheet, set the target temperature at the end area to a temperature less than a temperature to be set when the heat storage amount is equal to or greater than the predetermined amount.

10. The image forming apparatus according to claim 9 , wherein, when the heat storage amount is less than the predetermined amount in the state in which the image forming on the sheet is started, the controller is configured to set the target temperature at the end area to a second end target temperature that is less than a first end target temperature which is a temperature to be set when the toner image is fixed on the sheet, then, when a predetermined condition is satisfied, set the target temperature at the end area to the first end target temperature.

11. The image forming apparatus according to claim 10 , wherein the controller is configured to start the supply of the sheet when a fourth period of time has passed from a timing when the heating roller is started to be rotated.

12. The image forming apparatus according to claim 11 , wherein the controller is configured to determine that the predetermined condition is satisfied when a fifth period of time which is less than the fourth period of time has passed from the start of rotation of the heating roller.

13. The image forming apparatus according to claim 9 , wherein the heating roller has a maximum contact area with which a sheet with a maximum size in the width direction conveyed in the image forming apparatus comes into contact, and

wherein peak positions of the output in the width direction of the second heater are located within the maximum contact area in the width direction.

14. The image forming apparatus according to claim 13 , wherein the heating roller has a minimum contact area with which a sheet with a minimum size in the width direction conveyed in the image forming apparatus comes into contact, and

wherein peak positions of the output in the width direction of the second heater are located on outer sides of the minimum contact area in the width direction.

15. The image forming apparatus according to claim 2 , wherein the controller is configured to:

determine that the heat storage amount is less than the predetermined amount when an accumulated value of the parameter is less than a predetermined threshold value, and

determine that the heat storage amount is equal to or greater than the predetermined amount when the accumulated value of the parameter is equal to or greater than the predetermined threshold value.

16. The image forming apparatus according to claim 15 , wherein the controller is configured to start to accumulate the parameter when the second detected-temperature becomes equal to or greater than a predetermined temperature.

17. The image forming apparatus according to claim 16 , wherein the controller is configured to reset the accumulated value of the parameter when the second detected-temperature becomes less than the predetermined temperature.

18. The image forming apparatus according to claim 1 , wherein the heating roller has non-contact areas with which a sheet with the maximum size in the width direction conveyed in the image forming apparatus does not come into contact, and

wherein the second temperature sensor is configured to detect the temperature at the non-contact area.

19. The image forming apparatus according to claim 1 , wherein the heating roller has a minimum contact area with which a sheet with a minimum size in the width direction conveyed in the image forming apparatus comes into contact, and

wherein the first temperature sensor is configured to detect the temperature at the minimum contact area.

20. An image forming apparatus configured to form an image on a sheet, comprising:

a photoconductive drum;

a developing roller;

a sheet supplier configured to supply a sheet to the photoconductive drum;

a fixing unit configured to fix a toner image on a sheet, the fixing unit comprising

a heating roller,

a heater configured to heat the heating roller, and

a temperature sensor for detecting a temperature of the heating roller, and

a controller configured to

control the heater so that a detected-temperature detected by the temperature sensor becomes a target temperature,

determine a heat storage amount of the fixing unit stored by the heating of the heater calculated by accumulating a parameter which is proportional to an output of the heater by each unit time, and

in accordance with the heat storage amount, change (i) a timing of starting supply of the sheet, or (ii) the target temperature of the heating roller.

21. An image forming apparatus configured to form an image on a sheet, comprising:

a photoconductive drum;

a developing roller;

a sheet supplier configured to supply a sheet to the photoconductive drum;

a fixing unit configured to fix a toner image on a sheet; and

a controller,

wherein the fixing unit includes

a heating roller configured to heat the sheet,

a first heater configured to heat a central area containing a central part of the heating roller in a width direction orthogonal to a conveying direction of the sheet, the first heater being configured to heat the central area more strongly than end areas respectively positioned on outer sides of the central area in the width direction of the heating roller,

a second heater configured to heat the end areas more strongly than the central area,

a first temperature sensor for detecting a temperature at the central area, and

a second temperature sensor for detecting a temperature at the end area,

wherein the controller is configured to

control the first heater so that a first detected-temperature detected by the first temperature sensor becomes a target temperature at the central area, and control the second heater so that a second detected-temperature detected by the second temperature sensor becomes a target temperature at the end area, and

in accordance with a heat storage amount of the fixing unit stored by the heating of the second heater, change (i) a timing when supply of the sheet is started, or (ii) the target temperature at the end area, and

wherein, in a case where forming an image on a first kind of sheet is started, the controller is configured to

when the heat storage amount is less than a predetermined amount, start supplying the first kind of sheet on condition that the first detected-temperature becomes equal to or greater than a first threshold temperature that is less than a first target temperature which is a target temperature at the central area which is to be set when the toner image is fixed on the first kind of sheet, and

when the heat storage amount is equal to or greater than the predetermined amount, start the supply of the first kind of sheet on condition that the second detected-temperature becomes equal to or less than a second threshold temperature that is equal to or less than a second target temperature which is a target temperature at the end area which is to be set when the toner image is fixed on the first kind of sheet.

22. The image forming apparatus according to claim 21 , wherein the controller is configured to:

accumulate a parameter which is proportional to an output of the second heater by each unit time;

determine that the heat storage amount is less than the predetermined amount when an accumulated value of the parameter is less than a predetermined threshold value; and

determine that the heat storage amount is equal to or greater than the predetermined amount when the accumulated value of the parameter is equal to or greater than the predetermined threshold value.

23. An image forming apparatus configured to form an image on a sheet, comprising:

a photoconductive drum;

a developing roller;

a sheet supplier configured to supply a sheet to the photoconductive drum;

a fixing unit configured to fix a toner image on a sheet, the fixing unit comprising

a heating roller,

a heater configured to heat the heating roller,

a temperature sensor for detecting a temperature of the heating roller; and

a controller configured to

control the heater so that a detected-temperature detected by the temperature sensor becomes a target temperature,

accumulate a parameter which is proportional to an output of the heater by each unit time, and

in accordance with accumulated value of the parameter, change (i) a timing of starting supply of the sheet, or (ii) the target temperature of the heating roller, and

wherein, in a case where forming an image on a first kind of sheet is started, the controller is configured to

when the heat storage amount is less than a predetermined amount, start supplying the first kind of sheet on condition that the first detected-temperature becomes equal to or greater than a first threshold temperature that is less than a first target temperature which is a target temperature at the central area which is to be set when the toner image is fixed on the first kind of sheet, and

when the heat storage amount is equal to or greater than the predetermined amount, start the supply of the first kind of sheet on condition that the second detected-temperature becomes equal to or less than a second threshold temperature that is equal to or less than a second target temperature which is a target temperature at the end area which is to be set when the toner image is fixed on the first kind of sheet.

24. The image forming apparatus according to claim 23 , wherein the controller is configured to:

accumulate a parameter which is proportional to an output of the second heater by each unit time;

determine that the heat storage amount is less than the predetermined amount when an accumulated value of the parameter is less than a predetermined threshold value; and

determine that the heat storage amount is equal to or greater than the predetermined amount when the accumulated value of the parameter is equal to or greater than the predetermined threshold value.

Assignments (1)
ASSIGNMENT OF ASSIGNOR'S INTEREST Recorded Feb 14, 2022
From: TANAKA, TOKIFUMI; KATO, SADAHARU; MIZUNO, YUSUKE; ICHIKAWA, SHUYA
To: BROTHER KOGYO KABUSHIKI KAISHA
Reel/Frame 058998/0901 →
Priority Claims (1)
JP JP2021-025616 · Feb 19, 2021 · national
Continuity (1)
Related Publication 20220269197A1 · Aug 25, 2022
Cited By (1)
US 12,650,660