IP Library › Granted Patent US 11,679,684
Granted Patent B2
US 11,679,684 · App. 17/489,917 · Granted Jun 20, 2023

Modular boost converter system with super capacitor

Inventors: Gary M. Robb (Honeoye Falls, NY); Zhijun Gu (Naperville, IL)
Assignee: HYZON MOTORS INC.
B60L50/40B60L50/75H02J7/1438B60L2210/14
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Quick Facts
Patent No.
US 11,679,684
App. No.
17/489,917
Granted
Jun 20, 2023
Kind
B2
Abstract

A modular boost converter includes a fuel cell, a modular boost converter, a battery, a motor, and a capacitor. The modular boost converter includes a plurality of modules. Each of the plurality of modules include a boost system. Only one converter is necessary to utilize each of the fuel cell and the capacitor. The single converter can have a capacity to convert power greater than the energy of the fuel cell, but the total output power of the converter is less than the total energy provided by the fuel cell and the capacitor combined. The modular boost converter utilizes internal module switching to selectively draw energy from at least one of the fuel cell and the capacitor.

Claims (29)

1. A modular boost converter and capacitor assembly, comprising:

a fuel cell;

a capacitor;

a battery;

a motor that is in electrical communication with each of the fuel cell, the capacitor, and the battery; and

a single modular boost converter that is selectively in electrical communication with each of the fuel cell, the capacitor, and the motor, wherein the modular boost converter is configured to direct energy transfer of both the fuel cell and the capacitor relative to the motor.

2. The modular boost converter and capacitor assembly of claim 1 , wherein the modular boost converter includes a plurality of modules configured to direct energy transfer.

3. The modular boost converter and capacitor assembly of claim 2 , wherein energy transfer is directed to each of the modules.

4. The modular boost converter and capacitor assembly of claim 2 , wherein energy transfer is interchangeably directed between each of the modules.

5. The modular boost converter and capacitor assembly of claim 2 , wherein energy transfer is directed to a minority of the modules.

6. The modular boost converter and capacitor assembly of claim 2 , wherein each module includes a direct current to direct current converter.

7. The modular boost converter and capacitor assembly of claim 2 , wherein the plurality of modules includes three modules.

8. The modular boost converter and capacitor assembly of claim 1 , wherein the modular boost converter is configured for bi-directional energy transfer.

9. The modular boost converter and capacitor assembly of claim 1 , wherein the battery includes a voltage capacity that is substantially similar to a voltage range of the motor.

10. The modular boost converter and capacitor assembly of claim 1 , wherein the capacitor includes a maximum voltage capacity that is lower than a minimum voltage capacity of the motor.

11. The modular boost converter and capacitor assembly of claim 1 , wherein the motor includes a voltage range that is substantially similar to a voltage range of the battery.

12. A method for transferring energy using a modular boost converter and a capacitor assembly, the method comprising steps of:

providing a single modular boost converter having a fuel cell, a capacitor, a battery, a motor that is in electrical communication with each of the fuel cell, the capacitor, and the battery, and a modular boost converter that is selectively in electrical communication with each of the fuel cell, the capacitor, and the motor, wherein the modular boost converter is configured to direct energy transfer of both the fuel cell and the capacitor relative to the motor; and

performing at least one of:

transferring energy from at least one of the fuel cell and the capacitor; and

restoring energy in at least one of the battery and the capacitor.

13. The method of claim 12 , further comprising a step of bypassing the energy transfer through the modular boost converter.

14. The method of claim 12 , wherein the energy is transferred only from the capacitor through a plurality of modules within the modular boost converter.

15. The method of claim 12 , wherein the energy is transferred from the capacitor through a portion of a plurality of modules of the modular boost converter while transferring energy through a remaining portion of the plurality of modules of the modular boost converter from the fuel cell, wherein the portion of modules is one of equal to and greater than the remaining portion of the modules.

16. The method of claim 12 , wherein the energy is transferred from the capacitor through a portion of a plurality of modules of the modular boost converter while transferring energy through a remaining portion of the modules of the modular boost converter from the fuel cell, wherein the portion of modules is one of equal to and less than the remaining portion of the modules.

17. The method of claim 12 , wherein the energy is transferred only from the fuel cell through the modular boost converter.

18. The method of claim 12 , wherein the energy is converted to rotational energy from the motor to potential stored energy in each of the capacitor and the battery.

19. The method of claim 12 , wherein the energy is converted to rotational energy from the motor to potential stored energy in the capacitor.

20. The method of claim 12 , wherein the energy is converted to rotational energy from the motor to potential energy of the battery.

Assignments (4)
NUNC PRO TUNC ASSIGNMENT Recorded Aug 30, 2026
From: HYZON MOTORS, INC; HYZON MOTORS USA, INC; HYZON MOTORS FLEET, LLC; HYZON ZERO CARBON, INC
To: HYZON ABC
Reel/Frame 075833/0557 →
ASSIGNMENT OF ASSIGNOR'S INTEREST Recorded Oct 8, 2025
From: HYZON ABC
To: HORIZON NEW ENERGY TECHNOLOGIES (HONG KONG) LIMITED
Reel/Frame 073061/0547 →
MERGER AND CHANGE OF NAME Recorded Feb 8, 2024
From: DCRB MERGER SUB INC.; HYZON MOTORS INC.
To: HYZON MOTORS USA INC.
Reel/Frame 066525/0167 →
ASSIGNMENT OF ASSIGNOR'S INTEREST Recorded Dec 23, 2021
From: ROBB, GARY M.; GU, ZHIJUN
To: HYZON MOTORS INC.
Reel/Frame 058469/0692 →
Continuity (2)
Provisional Application 63090794 · Oct 13, 2020
Related Publication 20220111741A1 · Apr 14, 2022