IP Library › Granted Patent US 11,686,571
Granted Patent B2
US 11,686,571 · App. 17/465,753 · Granted Jun 27, 2023

Local shape deviation in a semiconductor specimen

Inventors: Roman Kris (Jerusalem, IL); Ilan Ben-Harush (Tel-Aviv, IL); Rafael Bistritzer (Petach Tikva, IL); Vadim Vereschagin (Ashdod, IL); Elad Sommer (Nes Harim, IL); Grigory Klebanov (Rishon-LeZion, IL); Arundeepth Thamarassery (Kozhikode, IN); Jannelle Anna Geva (Tel Aviv, IL); Gal Daniel Gutterman (Meitar, IL); Einat Frishman (Rehovot, IL); Sahar Levin (Or-Yehuda, IL)
Assignee: Applied Materials Israel Ltd.
G01B9/02043G01B9/02084G01B11/24G06T7/001G06T2207/30148
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Quick Facts
Patent No.
US 11,686,571
App. No.
17/465,753
Granted
Jun 27, 2023
Kind
B2
Abstract

There is provided a system and method of a method of detecting a local shape deviation of a structural element in a semiconductor specimen, comprising: obtaining an image comprising an image representation of the structural element; extracting, from the image, an actual contour of the image representation; estimating a reference contour of the image representation indicative of a standard shape of the structural element, wherein the reference contour is estimated based on a Fourier descriptor representative of the reference contour, the Fourier descriptor being estimated using an optimization method based on a loss function specifically selected to be insensitive to local shape deviation of the actual contour; and performing one or more measurements representative of one or more differences between the actual contour and the reference contour, the measurements indicative of whether a local shape deviation is present in the structural element.

Claims (32)

1. A computerized system of detecting a local shape deviation of a structural element in a semiconductor specimen, the system comprising a processing and memory circuitry (PMC) configured to:

obtain an image comprising an image representation of the structural element;

extract, from the image, an actual contour of the image representation;

estimate a reference contour of the image representation indicative of a standard shape of the structural element, wherein the reference contour is estimated based on a Fourier descriptor representative of the reference contour, the Fourier descriptor being estimated using an optimization method based on a loss function specifically selected to be insensitive to presence of local shape deviation of the actual contour; and

perform one or more measurements representative of one or more differences between the actual contour and the reference contour, the measurements being indicative of whether a local shape deviation is present in the structural element.

2. The computerized system according to claim 1 , wherein the structural element has a shape selected from a group comprising: an ellipse, an oval, a rectangle, or a combination thereof.

3. The computerized system according to claim 1 , wherein the local shape deviation is represented by a local distortion of the actual contour having a relatively substantial deviation with respect to the standard shape of the structural element.

4. The computerized system according to claim 1 , wherein the semiconductor specimen is a memory device or a logic device.

5. The computerized system according to claim 1 , wherein the actual contour is extracted using an edge detection method.

6. The computerized system according to claim 1 , wherein the loss function is Welsch loss function.

7. The computerized system according to claim 1 , wherein the PMC is configured to estimate a reference contour by: extracting a first sequence of points from the actual contour, transforming the sequence of points to a Fourier series characterized by a set of Fourier coefficients, optimizing values of a subset of Fourier coefficients selected from the set of Fourier coefficients to minimize the loss function, the subset of Fourier coefficients with the optimized values constituting a Fourier descriptor of the reference contour, and performing an inverse Fourier transform using the Fourier descriptor, giving rise to a second sequence of points constituting the reference contour.

8. The computerized system according to claim 1 , wherein each of the one or more measurements is indicative of a difference between a radius of the actual contour and a corresponding radius of the reference contour.

9. The computerized system according to claim 1 , wherein the PMC is further configured to apply a deviation threshold to the one or more measurements and report presence of a local shape deviation upon at least one measurement of the one or more measurements passing the deviation threshold.

10. The computerized system according to claim 1 , wherein the local shape deviation is caused by a physical effect during a fabrication process of the semiconductor specimen, which, upon being detected, affects one or more electrical measurements of the semiconductor specimen.

11. A computerized method of detecting local shape deviation of a structural element in a semiconductor specimen, the method performed by a processing and memory circuitry (PMC) and comprising:

obtaining an image comprising an image representation of the structural element;

extracting, from the image, an actual contour of the image representation;

estimating a reference contour of the image representation indicative of a standard shape of the structural element, wherein the reference contour is estimated based on a Fourier descriptor representative of the reference contour, the Fourier descriptor being estimated using an optimization method based on a loss function specifically selected to be insensitive to presence of local shape deviation of the actual contour; and

performing one or more measurements representative of one or more differences between the actual contour and the reference contour, the measurements being indicative of whether a local shape deviation is present in the structural element.

12. The computerized method according to claim 11 , wherein the structural element has a shape selected from a group comprising: an ellipse, an oval, a rectangle, or a combination thereof.

13. The computerized method according to claim 11 , wherein the local shape deviation is represented by a local distortion of the actual contour having a relatively substantial deviation with respect to the standard shape of the structural element.

14. The computerized method according to claim 11 , wherein the actual contour is extracted using an edge detection method.

15. The computerized method according to claim 11 , wherein the loss function is a Welsch loss function.

16. The computerized method according to claim 11 , wherein the estimating a reference contour comprises: extracting a first sequence of points from the actual contour, transforming the sequence of points to a Fourier series characterized by a set of Fourier coefficients, optimizing values of a subset of Fourier coefficients selected from the set of Fourier coefficients to minimize the loss function, the subset of Fourier coefficients with the optimized values constituting a Fourier descriptor of the reference contour, and performing an inverse Fourier transform using the Fourier descriptor, giving rise to a second sequence of points constituting the reference contour.

17. The computerized method according to claim 11 , wherein each of the one or more measurements is indicative of a difference between a radius of the actual contour and a corresponding radius of the reference contour.

18. The computerized method according to claim 11 , further comprising applying a deviation threshold to the one or more measurements and reporting presence of a local shape deviation upon at least one measurement of the one or more measurements passing the deviation threshold.

19. The computerized method according to claim 11 , wherein the local shape deviation is caused by a physical effect during a fabrication process of the semiconductor specimen, which, upon being detected, affects one or more electrical measurements of the semiconductor specimen.

20. A non-transitory computer readable storage medium tangibly embodying a program of instructions that, when executed by a computer, cause the computer to perform a method of detecting a local shape deviation of a structural element in a semiconductor specimen, the method comprising:

obtaining an image comprising an image representation of the structural element;

extracting, from the image, an actual contour of the image representation;

estimating a reference contour of the image representation indicative of a standard shape of the structural element, wherein the reference contour is estimated based on a Fourier descriptor representative of the reference contour, the Fourier descriptor being estimated using an optimization method based on a loss function specifically selected to be insensitive to presence of local shape deviation of the actual contour; and

performing one or more measurements representative of one or more differences between the actual contour and the reference contour, the measurements being indicative of whether a local shape deviation is present in the structural element.

Assignments (2)
CORRECTIVE ASSIGNMENT TO CORRECT THE LAST ASSIGNOR NAME OF THE NOTICE OF RECORDATION OF ASSIGNMENT DOCUMENT PREVIOUSLY RECORDED AT REEL: 061535 FRAME: 0575. ASSIGNOR(S) HEREBY CONFIRMS THE ASSIGNMENT. Recorded Apr 28, 2023
From: KRIS, ROMAN; BEN-HARUSH, ILAN; BISTRITZER, RAFAEL; VERESCHAGIN, VADIM; SOMMER, ELAD; KLEBANOV, GRIGORY; THAMARASSERY, ARUNDEEPTH; GEVA, JANNELLE ANNA; GUTTERMAN, GAL DANIEL; FRISHMAN, EINAT; LEVIN, SAHAR
To: APPLIED MATERIALS ISRAEL LTD.
Reel/Frame 063489/0961 →
ASSIGNMENT OF ASSIGNOR'S INTEREST Recorded Sep 23, 2022
From: KRIS, ROMAN; BEN-HARUSH, ILAN; BISTRITZER, RAFAEL; VERESCHAGIN, VADIM; SOMMER, ELAD; KLEBANOV, GRIGORY; THAMARASSERY, ARUNDEEPTH; GEVA, JANNELLE ANNA; GUTTERMAN, GAL DANIEL; FRISHMAN, EINAT; LEVIN, SARAR
To: APPLIED MATERIALS ISRAEL LTD.
Reel/Frame 061535/0575 →
Continuity (1)
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