IP Library Granted Patent US 11,699,785
Granted Patent B2
US 11,699,785 · App. 16/978,443 · Granted Jul 11, 2023

Composite electrodes and methods of making the same

Inventors: Yo Han Kwon (Atlanta, GA); Elsa Reichmanis (Atlanta, GA)
Assignee: Georgia Tech Research Corporation
H01M4/386H01M4/0416H01M4/1399H01M4/604H01M4/622
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Quick Facts
Patent No.
US 11,699,785
App. No.
16/978,443
Granted
Jul 11, 2023
Kind
B2
Abstract

Disclosed herein is a composite electrode comprising a charge-conducting material, a charge-providing material bound to the charge-conducting material, and a plurality of single-walled carbon nanotubes bound to a surface of the charge-providing material. High-capacity electroactive materials that assure high performance are a prerequisite for ubiquitous adoption of technologies that require high energy/power density lithium (Li)-ion batteries, such as smart Internet of Things (IoT) devices and electric vehicles (EVs). Improved electrode performance and lifetimes are desirable. The disclosed electrode can have a Coulombic efficiency of 99% or greater, and a stable capacity retention after 100 cycles or more. Also disclosed herein are methods of making a composite electrode.

Claims (78)

1. A composite electrode comprising:

a charge-providing material comprising magnetite; and

single-walled carbon nanotubes bound to a surface of the charge-providing material.

2. The composite electrode of claim 1 further comprising a charge-conducting material;

wherein the charge-providing material is bound to the charge-conducting material.

3. A composite electrode comprising:

a charge-providing material;

single-walled carbon nanotubes bound to a surface of the charge-providing material; and

a conjugated polymer possessing polar functionality to effectively anchor the single-walled carbon nanotubes to the surface of the charge-providing material;

wherein the conjugated polymer comprises poly[3-(potassium-4-butanoate) thiophene] (PPBT); and

wherein the charge-providing material comprises a material selected from the group consisting of monodispersed Fe 3 O 4 spheres, silicon nanoparticles, metallic oxide, magnetite, and a combination thereof.

4. The composite electrode of claim 2 further comprising:

a first polymer binding the single-walled carbon nanotubes to the charge-providing material; and

a second polymer binding the charge-providing material to the charge-conducting material.

5. The composite electrode of claim 4 , wherein the first polymer comprises a polymer with carboxylic acid side chains.

6. The composite electrode of claim 4 , wherein the first polymer is bound to the single-walled carbon nanotube layer through pi bond-pi bond stacking.

7. A composite electrode comprising:

a charge-providing material;

single-walled carbon nanotubes bound to a surface of the charge-providing material; and

a polymer binding the single-walled carbon nanotubes to the charge-providing material;

wherein the polymer is poly[3-(potassium-4-butanoate) thiophene] (PPBT).

8. A composite electrode comprising:

a charge-providing material bound by a first polymer to a charge-conducting material; and

single-walled carbon nanotubes bound by a second polymer to a surface of the charge-providing material;

wherein the charge-providing material comprises silicon nanoparticles; and

wherein the first polymer is carboxymethyl cellulose (CMC).

9. A composite electrode comprising:

a charge-providing material; and

single-walled carbon nanotubes bound to a surface of the charge-providing material;

wherein the composite electrode presents a Coulombic efficiency of 99% or greater; and

wherein:

the charge-providing material comprises magnetite;

the charge-providing material is bound by a first polymer to a charge-conducting material, the single-walled carbon nanotubes are bound to the surface of the charge-providing material by a second polymer, the charge-providing material comprises silicon nanoparticles, and the first polymer is carboxymethyl cellulose (CMC); or

the charge-providing material is bound by a first polymer to a charge-conducting material, the single-walled carbon nanotubes are bound to the surface of the charge-providing material by a second polymer, the charge-providing material comprises magnetite and silicon nanoparticles, and the first polymer is carboxymethyl cellulose (CMC).

10. The composite electrode of claim 9 , wherein the electrode presents a Coulombic efficiency of from 99.5% to 99.95%.

11. A composite electrode comprising:

a charge-providing material; and

single-walled carbon nanotubes bound to a surface of the charge-providing material;

wherein the composite electrode presents a Specific Capacity of 500 mAh/g or greater; and

wherein:

the charge-providing material comprises magnetite;

the charge-providing material is bound by a first polymer to a charge-conducting material, the single-walled carbon nanotubes are bound to the surface of the charge-providing material by a second polymer, the charge-providing material comprises silicon nanoparticles, and the first polymer is carboxymethyl cellulose (CMC); or

the charge-providing material is bound by a first polymer to a charge-conducting material, the single-walled carbon nanotubes are bound to the surface of the charge-providing material by a second polymer, the charge-providing material comprises magnetite and silicon nanoparticles, and the first polymer is carboxymethyl cellulose (CMC).

12. A composite electrode comprising:

a charge-providing material; and

single-walled carbon nanotubes bound to a surface of the charge-providing material;

wherein the composite electrode presents a stable capacity retention of 75% or greater after 100 cycles; and

wherein:

the charge-providing material comprises magnetite;

the charge-providing material is bound by a first polymer to a charge-conducting material, the single-walled carbon nanotubes are bound to the surface of the charge-providing material by a second polymer, the charge-providing material comprises silicon nanoparticles, and the first polymer is carboxymethyl cellulose (CMC); or

the charge-providing material is bound by a first polymer to a charge-conducting material, the single-walled carbon nanotubes are bound to the surface of the charge-providing material by a second polymer, the charge-providing material comprises magnetite and silicon nanoparticles, and the first polymer is carboxymethyl cellulose (CMC).

13. A composite electrode comprising:

a charge-providing material; and

single-walled carbon nanotubes bound to a surface of the charge-providing material;

wherein the composite electrode initial Specific Capacity changes by 5% or less after 200 cycles or more; and

wherein:

the charge-providing material comprises magnetite;

the charge-providing material is bound by a first polymer to a charge-conducting material, the single-walled carbon nanotubes are bound to the surface of the charge-providing material by a second polymer, the charge-providing material comprises silicon nanoparticles, and the first polymer is carboxymethyl cellulose (CMC); or

the charge-providing material is bound by a first polymer to a charge-conducting material, the single-walled carbon nanotubes are bound to the surface of the charge-providing material by a second polymer, the charge-providing material comprises magnetite and silicon nanoparticles, and the first polymer is carboxymethyl cellulose (CMC).

14. A composite electrode comprising:

a charge-providing material; and

single-walled carbon nanotubes bound to a surface of the charge-providing material;

wherein the composite electrode undergoes a volume change of 40% or less after 100 cycles; and

wherein:

the charge-providing material comprises magnetite;

the charge-providing material is bound by a first polymer to a charge-conducting material, the single-walled carbon nanotubes are bound to the surface of the charge-providing material by a second polymer, the charge-providing material comprises silicon nanoparticles, and the first polymer is carboxymethyl cellulose (CMC); or

the charge-providing material is bound by a first polymer to a charge-conducting material, the single-walled carbon nanotubes are bound to the surface of the charge-providing material by a second polymer, the charge-providing material comprises magnetite and silicon nanoparticles, and the first polymer is carboxymethyl cellulose (CMC).

15. In a composite electrode comprising:

a charge-providing material; and

single-walled carbon nanotubes;

wherein the improvement to the composite electrode is selected from the group consisting of:

the charge-providing material comprises magnetite;

the charge-providing material is bound by a first polymer to a charge-conducting material, the single-walled carbon nanotubes are bound to a surface of the charge-providing material by a second polymer, the charge-providing material comprises silicon nanoparticles, and the first polymer is carboxymethyl cellulose (CMC);

the charge-providing material is bound by a first polymer to a charge-conducting material, the single-walled carbon nanotubes are bound to a surface of the charge-providing material by poly[3-(potassium-4-butanoate) thiophene] (PPBT), and the charge-providing material comprises silicon nanoparticles;

and

a combination thereof.

16. The composite electrode of claim 7 , wherein the charge-providing material comprises a metallic oxide.

17. The composite electrode of claim 16 , wherein the charge-providing material comprises magnetite.

Assignments (2)
CONFIRMATORY LICENSE Recorded May 27, 2022
From: GEORGIA INSTITUTE OF TECHNOLOGY
To: UNITED STATES DEPARTMENT OF ENERGY
Reel/Frame 060205/0677 →
ASSIGNMENT OF ASSIGNOR'S INTEREST Recorded Sep 16, 2020
From: KWON, YO HAN; REICHMANIS, ELSA
To: GEORGIA TECH RESEARCH CORPORATION
Reel/Frame 053790/0199 →
Continuity (2)
Provisional Application 62639339 · Mar 6, 2018
Related Publication 20210075007A1 · Mar 11, 2021