IP Library Granted Patent US 11,724,847
Granted Patent B2
US 11,724,847 · App. 16/381,125 · Granted Aug 15, 2023

Blow molded article with debossing

Inventors: Mark Lewis Agerton (Mason, OH); Marc Andrew Mamak (Mason, OH); Amanda Susan Ehrhardt (Cincinnati, OH); Andrew Joseph Horton (Middletown, OH); Bradley Scott Neufarth (Loveland, OH)
Assignee: The Procter & Gamble Company
B65D1/0215B32B27/08B32B27/20B65D65/403B32B2307/412B32B2307/538B32B2439/60
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Quick Facts
Patent No.
US 11,724,847
App. No.
16/381,125
Granted
Aug 15, 2023
Kind
B2
Abstract

A blow molded multilayer article having a hollow body defined by a wall comprising at least three layers. The wall has a first Layer A comprising an outer surface of the wall, a second Layer A comprising the inner surface of the wall and a Layer B between the first and second Layer As. The B layer can contain an effect pigment and/or an opacifying pigment and the Layer As can be transparent. The wall contains a deboss element.

Claims (29)

1. A blow molded multilayer article comprising:

a hollow body defined by a wall comprising at least three layers, a first Layer A comprising an outer surface of the wall, a second Layer A comprising the inner surface of the wall and a Layer B between the first and second Layer A;

wherein the first and second Layer A are transparent and optionally comprise a colored dye or pigment;

wherein the Layer B comprises a pigment;

wherein the first Layer A comprises a thermoplastic resin selected from a group consisting of polyethylene terephthalate (PET), high-density polyethylene (HDPE), low-density polyethylene (LDPE), polypropylene (PP), polyvinylchloride (PVC), polyethylene terephthalate glycol (PETG), polystyrene (PS), and combinations thereof;

wherein the second Layer A and the Layer B comprise the same thermoplastic resin as the first Layer A;

wherein the first and second Layer A are adhered to the Layer B without visible delamination seen by a bubble-like appearance visible through the inner and outer outer surfaces of the wall;

wherein the outer surface of the wall comprises a deboss element and a non-deboss area, wherein the deboss element has a different texture as compared to the non-deboss area.

2. The article according to claim 1 , wherein the deboss element is visually perceptible.

3. The article according to claim 1 , wherein the first layer A comprises a thickness and the second layer A comprises a thickness and the thickness of the first layer A is greater than the thickness of the second layer A.

4. The article according to claim 3 , wherein the thickness of the first Layer A in the debossed area is at least 5 μm greater than the thickness of the first Layer A in the non-debossed area.

5. The article according to claim 1 , wherein the debossed element comprises a surface roughness of greater 0.5 μm.

6. The article according to claim 1 , wherein the Layer B in the deboss element comprises a thickness from about 20 μm to about 300 μm.

7. The article according to claim 1 , wherein at least 30% of the article outside the deboss element comprises a gloss 20° of greater than or equal to 65 GUs.

8. The article according to claim 1 , wherein the first and second Layer A are adhered to the Layer B without adhesive.

9. The article according to claim 1 , wherein the Layer B comprises from about 0.01% to about 5%, by weight of the Layer B, pigment and wherein the pigment is an effect pigment comprising platelet-like pigments with a face wherein the pigments are primarily oriented so that the face is parallel to the outer surface of the article.

10. The article according to claim 1 , wherein the article has a non-cylindrical shape.

11. The article according to claim 1 , wherein the article comprises a location on the outer surface with a haze of less than 20.

12. The article according to claim 1 , wherein the article comprises a location on the outer surface with a haze anisotropy of less than or equal to 0.9.

13. The article according to claim 1 wherein the Layer B is opaque.

14. The blow molded multilayer article of claim 1 , wherein the wall further comprises:

an interface region between the first Layer A and Layer B where Layer A and Layer B are interpenetrated with each other.

15. The article according to claim 14 , wherein a wall in the region where the three layers are present comprises a Critical Normal Load greater than 30 N.

16. The article according to claim 14 , wherein the wall at the non-deboss area and the wall at the deboss element comprise a thickness; and

wherein the thickness of the wall at the deboss element is greater than the thickness of the wall at the non-deboss area.

17. The article according to claim 1 , wherein the thermoplastic resin consists of polyethylene terephthalate.

18. The article according to claim 1 , wherein the B Layer extends across the entire wall.

19. The article according to claim 1 , wherein the deboss element comprises a matte or rough texture and the non-deboss area comprises a high gloss texture.

20. The article according to claim 1 , wherein the roughness ratio on the outer surface between the deboss element and the non-debossed area of the article is greater than 15.

Assignments (2)
CORRECTIVE ASSIGNMENT TO CORRECT THE SECOND INVENTOR NAME PREVIOUSLY RECORDED AT REEL: 048884 FRAME: 0797. ASSIGNOR(S) HEREBY CONFIRMS THE ASSIGNMENT. Recorded Apr 17, 2019
From: AGERTON, MARK LEWIS; MAMAK, MARC ANDREW; EHRHARDT, AMANDA SUSAN; HORTON, ANDREW JOSEPH; NEUFARTH, BRADLEY SCOTT
To: THE PROCTER & GAMBLE COMPANY
Reel/Frame 050858/0103 →
ASSIGNMENT OF ASSIGNOR'S INTEREST Recorded Apr 15, 2019
From: AGERTON, MARK LEWIS; EHRHARDT, MARC ANDREW; EHRHARDT, AMANDA SUSAN; HORTON, ANDREW JOSEPH; NEUFARTH, BRADLEY SCOTT
To: THE PROCTER & GAMBLE COMPANY
Reel/Frame 048884/0797 →
Continuity (2)
Provisional Application 62748062 · Oct 19, 2018
Related Publication 20200122873A1 · Apr 23, 2020