IP Library Granted Patent US 11,728,478
Granted Patent B2
US 11,728,478 · App. 16/917,190 · Granted Aug 15, 2023

Positive electrode active material including impurity elements in a crystal defect or a cavity

Inventors: Yohei Momma (Kanagawa, JP); Takahiro Kawakami (Kanagawa, JP); Teruaki Ochiai (Kanagawa, JP); Masahiro Takahashi (Kanagawa, JP)
Assignee: Semiconductor Energy Laboratory Co., Ltd.
H01M4/466C01G51/42H01M4/131H01M4/1391H01M4/366H01M4/525H01M4/62H01M4/625H01M10/0525C01P2002/00C01P2002/85C01P2004/04C01P2006/40G01N23/2273H01M2004/028
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Quick Facts
Patent No.
US 11,728,478
App. No.
16/917,190
Granted
Aug 15, 2023
Kind
B2
Abstract

Provided is a positive electrode active material for a lithium ion secondary battery having favorable cycle characteristics and high capacity. A covering layer containing aluminum and a covering layer containing magnesium are provided on a superficial portion of the positive electrode active material. The covering layer containing magnesium exists in a region closer to a particle surface than the covering layer containing aluminum is. The covering layer containing aluminum can be formed by a sol-gel method using an aluminum alkoxide. The covering layer containing magnesium can be formed as follows: magnesium and fluorine are mixed as a starting material and then subjected to heating after the sol-gel step, so that magnesium is segregated.

Claims (35)

1. A lithium-ion secondary battery comprising:

a positive electrode comprising a positive electrode active material,

wherein the positive electrode active material comprises a first region, a second region, and a third region,

wherein the first region comprises a layered rock-salt crystal structure,

wherein the third region comprises a rock-salt crystal structure,

wherein the second region covers at least a part of the first region,

wherein the third region covers at least a part of the second region,

wherein at least the part of the second region covered by the third region comprises a layered rock-salt crystal structure,

wherein the first region comprises lithium cobaltate,

wherein the second region comprises aluminum and oxygen,

wherein the third region comprises magnesium and oxygen,

wherein a crystal orientation of the rock-salt crystal structure of the third region is substantially aligned with a crystal orientation of the layered rock-salt crystal structure of at least the part of the second region covered by the third region,

wherein the positive electrode active material includes a crystal defect in the positive electrode active material, the crystal defect being observable from a TEM image,

wherein the crystal defect includes magnesium, and

wherein a distribution of aluminum comprises a region existing deeper from a surface of the positive electrode active material than a distribution of magnesium, and

wherein the positive electrode active material is free of at least one of intentionally added nickel and manganese.

2. The lithium-ion secondary battery according to claim 1 , wherein the crystal defect exists in the first region of the positive electrode active material.

3. The lithium-ion secondary battery according to claim 1 , wherein a maximum peak of a concentration of the magnesium is positioned closer to a surface of the positive electrode active material than a maximum peak of a concentration of the aluminum in line analysis of energy dispersive X-ray spectrometry.

4. The lithium-ion secondary battery according to claim 1 , wherein the crystal defect includes aluminum.

5. A lithium-ion secondary battery comprising:

a positive electrode comprising a positive electrode active material,

wherein the positive electrode active material comprises a first region, a second region, and a third region,

wherein the first region comprises a layered rock-salt crystal structure,

wherein the third region comprises a rock-salt crystal structure,

wherein the second region covers at least a part of the first region,

wherein the third region covers at least a part of the second region,

wherein at least the part of the second region covered by the third region comprises a layered rock-salt crystal structure,

wherein the first region comprises lithium cobaltate,

wherein the second region comprises aluminum and oxygen,

wherein the third region comprises magnesium and oxygen,

wherein a crystal orientation of the rock-salt crystal structure of the third region is substantially aligned with a crystal orientation of the layered rock-salt crystal structure of at least the part of the second region covered by the third region,

wherein the positive electrode active material includes a crystal defect in the positive electrode active material, the crystal defect being observable from a TEM image,

wherein the positive electrode active material is free of at least one of intentionally added nickel and manganese,

wherein a distribution of aluminum comprises a region existing deeper from a surface of the positive electrode active material than a distribution of magnesium, and

wherein a depth at which a concentration of the magnesium becomes ⅕ of a peak of the concentration of the magnesium is 2 nm to 5 nm from the surface of the positive electrode active material in line analysis of energy dispersive X-ray spectrometry.

Assignments (1)
ASSIGNMENT OF ASSIGNOR'S INTEREST Recorded Jun 30, 2020
From: MOMMA, YOHEI; KAWAKAMI, TAKAHIRO; OCHIAI, TERUAKI; TAKAHASHI, MASAHIRO
To: SEMICONDUCTOR ENERGY LABORATORY CO., LTD.
Reel/Frame 053093/0601 →
Priority Claims (1)
JP 2016-225046 · Nov 18, 2016 · national
Continuity (3)
Continuation 16900108 · Jun 12, 2020
Continuation 15800184 · Nov 1, 2017
Related Publication 20200373567A1 · Nov 26, 2020