Controlled environment shipping containers
Systems and apparatus are provided for maintaining an ultra low oxygen concentration in a shipping container for the purpose of preventing spoilage of perishable food products. The system and apparatus may contain a composition of a mixture of gases including one or more of nitrogen, carbon dioxide, and another inert gas, wherein the mixture of gases positively pressurizes the shipping container with an ultra low oxygen concentration. The system and apparatus may use one or more sensors to monitor the composition of the mixture of gases, and may use one or more controllers to release the compressed gases into the interior of the container. The controller may release the compressed gases at a variable rate of release sufficient to maintain the ultra low oxygen concentration and to ensure consistent concentrations of the mixture of gases with the container.
1. An apparatus for maintaining an ultra low oxygen concentration to prevent spoilage of perishable food products, the apparatus comprising:
an electronic controller arranged to:
(i) cause release of a compressed gas into an interior of a shipping container containing perishable food products, the compressed gas being released at a variable rate, such that the variable rate release maintains an ultra low oxygen concentration;
(ii) execute predictive algorithms to regulate the variable rate release of the compressed gas;
(iii) receive input from at least one sensor coupled to the shipping container to monitor a composition of a mixture of gases in the shipping container, and to maintain an electronic record of at least one of: (a) temperature, (b) concentrations of the mixture of gases, and (c) rate of use of at least one of the mixture of gases;
(iv) receive external input from a computing device in communication with the electronic controller, such that the external input configures one or more parameters of the predictive algorithms; and
(v) transmit one or more status messages to the computing device, each of the one or more status messages pertaining to at least one of: (a) the temperature, (b) the concentrations of the mixture of gases, and (c) the rate of use of at least one of the mixture of gases.
2. The apparatus according to claim 1 , wherein the container is a one of a standard shipping container or a Controlled Atmosphere (“CA”) refrigerated shipping container.
3. The apparatus according to claim 1 , wherein the container has limited oxygen permeability.
4. The apparatus according to claim 1 , wherein the mixture of gases positively pressurizes the container.
5. The apparatus according to claim 1 , wherein the ultra low oxygen concentration is less than 6,000 ppm.
6. The apparatus according to claim 1 , wherein the at least one sensor monitors oxygen concentration.
7. The apparatus according to claim 6 , wherein one or more controllers is coupled to the at least one sensor to minimize or shut off the release when an oxygen level is at or below a minimum set point.
8. The apparatus according to claim 1 , wherein a power supply is linked to the container.
9. The apparatus of claim 1 , wherein the container comprises a gas cylinder, and wherein a regulator and shut off valve are coupled to the gas cylinder, the electronic controller being in electrical communication to control the regulator and shutoff valve.
10. The apparatus according to claim 1 , wherein the predictive algorithms cause the ultra low oxygen concentration to be maintained in the event of at least one of: a sudden leak or influx of atmospheric gas from the exterior, or interior of the container, or from within product or packaging stored within said container.
11. A method of maintaining an ultra low oxygen concentration to prevent spoilage of perishable food products, the method comprising:
causing release of a compressed gas into an interior of a shipping container containing perishable food products, the compressed gas being released at a variable rate, such that the variable rate release maintains an ultra low oxygen concentration;
executing, on at least one computer processor, predictive algorithms to regulate the variable rate release of the compressed gas;
processing input from at least one sensor coupled to the shipping container to monitor a composition of a mixture of gases in the shipping container, and to maintain an electronic record of at least one of: (a) temperature, (b) concentrations of the mixture of gases, and (c) rate of use of at least one of the mixture of gases;
processing external input from a computing device, such that the external input configures one or more parameters of the predictive algorithms; and
transmitting one or more status messages to the computing device, each of the one or more status messages pertaining to at least one of: (a) the temperature, (b) the concentrations of the mixture of gases, and (c) the rate of use of at least one of the mixture of gases.
12. The method according to claim 11 , wherein the container is a one of a standard shipping container or a Controlled Atmosphere (“CA”) refrigerated shipping container.
13. The method according to claim 11 , wherein the container has limited oxygen permeability.
14. The method according to claim 11 , wherein the mixture of gases positively pressurizes the container.
15. The method according to claim 11 , wherein the ultra low oxygen concentration is less than 6,000 ppm.
16. The method according to claim 11 , wherein the at least one sensor monitors oxygen concentration.
17. The method according to claim 16 , wherein one or more controllers is coupled to the at least one sensor to minimize or shut off the release when an oxygen level is at or below a minimum set point.
18. The method according to claim 11 , wherein a power supply is linked to the container.
19. The method of claim 11 , wherein the container comprises a gas cylinder, and wherein a regulator and shut off valve are coupled to the gas cylinder, the electronic controller being in electrical communication to control the regulator and shutoff valve.
20. The method according to claim 11 , wherein the predictive algorithms cause the ultra low oxygen concentration to be maintained in the event of at least one of: a sudden leak or influx of atmospheric gas from the exterior, or interior of the container, or from within product or packaging stored within said container.