System and method for modular construction
View Patent ↗A building module for use in construction of a building comprising a deck oriented in a horizontal plane and a plurality of hollow structural members extending downwardly from around a periphery of the deck. A method of constructing a building comprising placing a plurality of prefabricated modules according to a floor plan to form a story of the building, pouring concrete into the hollow structural members of the plurality of modules to form structural columns, pouring concrete onto the decks of the plurality of prefabricated modules for form structural slabs, and allowing the structural columns and structural slabs to set to complete the story of the building. Embodiments include a plurality of techniques for sealing adjacent prefabricated modules and for installing a balcony on the prefabricated modules.
1. A building comprising:
at least one deck oriented in a horizontal plane;
a plurality of prefabricated modules disposed above and below the deck, wherein the prefabricated modules each include horizontal top and bottom panels, and vertical side panels;
a plurality of hollow structural members extending downwardly from around a periphery of each prefabricated module;
a gasket disposed in areas between adjacent prefabricated modules, the areas including inaccessible locations, wherein the gasket includes an enclosure containing a first material and a second material comprising a two-part expandable foam;
a manually actuatable mechanism including a separating element disposed within the enclosure that separates the first and second materials, the manually actuatable mechanism including an actuator member disposed outside the enclosure including a pull tab, the actuator member being accessible by a person outside the adjacent prefabricated modules, wherein when the pull tab is manually pulled the separating element is removed from between the first and second material causing the first and second material to contact each other and the two-part expandable foam to expand to be in sealing contact with adjacent panels of the adjacent prefabricated modules, thereby creating a seal between the adjacent prefabricated modules.
2. The building according to claim 1 wherein the gasket is attached to one of a plurality of vertical structural members.
3. The building according to claim 1 further comprising an intumescent strip attached to one side of the gasket to provide fire resistance to the gasket.