Method for producing a dental prosthesis part, and dental prosthesis part

1. Method for producing a dental prosthesis part using a 3D printer, comprising the steps of:

producing a three-dimensional digital dental prosthesis part model with the aid of a computer and taking into account a digital dental model, wherein the digital dental model includes a toothed and/or untoothed region of a lower jaw and/or upper jaw to be treated,

carrying out a load analysis of the dental prosthesis part model, to automatically compute a three dimensional shape and a first position of a three-dimensional digital first reinforcing structure model, the load analysis being carried out with the aid of a computer and taking into account the dental model by positioning the dental prosthesis part model in the dental model and performing a chewing movement or a movement of the temporomandibular joint, the load analysis further being based on teeth adjacent and/or opposite to a jaw region being treated,

automatically arranging, based on a result of the load analysis, the three-dimensional digital first reinforcing structure model having the first three-dimensional shape and the first position inside the dental prosthesis part model with the aid of a computer and reducing the dental prosthesis part model by a volume corresponding to that of the arranged first reinforcing structure model,

dividing the reduced dental prosthesis part model into a lower partial volume and an upper partial volume, wherein the lower partial volume and the upper partial volume respectively adjoin the arranged first reinforcing structure model,

producing a lower part of the dental prosthesis part from a first composite material according to the lower partial volume of the dental prosthesis part model using the 3D printer,

arranging a first reinforcing structure corresponding to the first reinforcing structure model on the first part of the dental prosthesis part in accordance with the first position, and

by means of the 3D printer using the first composite material, placing an upper part of the dental prosthesis part according to the upper partial volume of the dental prosthesis part model onto the lower part of the dental prosthesis part comprising the arranged first reinforcing structure to complete the dental prosthesis part.

2. Method according to claim 1 , wherein the load analysis is carried out using the finite element method.

3. Method according to claim 1 , wherein the dental model is calculated using a plurality of two-dimensional optical images.

4. Method according to claim 1 , wherein the first composite material is biocompatible.

5. Method according to claim 1 , wherein the first composite material includes an organic plastic matrix and inorganic filling bodies, wherein a mass fraction of the organic plastic matrix is at most 40% and a mass fraction of the inorganic filling bodies is at least 60%.

6. Method according to claim 1 , wherein the dental prosthesis part is printed using a photopolymerization process and the first composite material includes initiators and stabilizers for the photopolymerization process.

7. Method according to claim 1 , wherein at least one fiber bundle comprises glass fibers or carbon fibers or ceramic fibers or fibers made of aluminum oxide or a combination of different fibers.

8. Method according to claim 1 , wherein the thickness of the at least one fiber bundle model is selected from a predetermined set of thicknesses.

9. Method according to claim 1 , wherein the reinforcing structure is produced from a short fiber-reinforced composite material using the 3D printer.

10. Method according to claim 1 , wherein the first reinforcing structure model is embodied as a three-dimensional digital fiber bundle model, the shape of the first reinforcing structure model has a thickness and a length, and a fiber bundle corresponding to the three-dimensional digital fiber bundle model is arranged as a reinforcing structure on the lower part of the dental prosthesis part or a middle part of the dental prosthesis part, and

further comprising dividing the reduced dental prosthesis part model into partial volumes in such a way that none of the partial volumes have undercuts in regions adjacent to one of the reinforcing structure models, and

maintaining a defined minimum distance from the fiber bundle to every outer surface of the dental prothesis part to ensure that the fiber bundle is covered by a sufficiently thick layer of the first composite material.

11. Method according to claim 1 , further comprising the steps of

arranging at least one further reinforcing structure model having a further shape and a further position above and/or next to the first reinforcing structure model inside the dental prosthesis part model with the aid of a computer,

reducing the dental prosthesis part model by the volumes corresponding to the arranged first reinforcing structure model and the at least one further reinforcing structure model,

dividing the reduced dental prosthesis part model into a lower partial volume and an upper partial volume and, for each further reinforcing structure model positioned above the first reinforcing structure, into a further middle partial volume,

one part of the dental prosthesis part at a time is incrementally produced from the first composite material by means of a 3D printer according to one of the partial volumes, and a reinforcing structure corresponding to one of the reinforcing structure models is arranged at the respective position.

12. Method according to claim 11 , wherein the lower partial volume comprises at least one recess for accommodating the first reinforcing structure model and/or said further middle partial volume comprises at least one recess for accommodating a further reinforcing structure model.

13. Method according to claim 1 , wherein the at least one fiber bundle comprises a plurality of fibers embedded in a matrix of biocompatible material.

14. Method according to claim 13 , wherein the matrix includes an organic resin and/or initiators and stabilizers for a photopolymerization process.