IP Library › Granted Patent US 11,742,457
Granted Patent B2
US 11,742,457 · App. 17/702,818 · Granted Aug 29, 2023

Electronic device and manufacturing method thereof

Inventors: Tsau-Hua Hsieh (Miao-Li County, TW); Jian-Jung Shih (Miao-Li County, TW); Tzu-Min Yan (Miao-Li County, TW)
Assignee: Innolux Corporation
H01L33/0095H01L25/0753H01L33/0093H01L2933/0016
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Quick Facts
Patent No.
US 11,742,457
App. No.
17/702,818
Granted
Aug 29, 2023
Kind
B2
Abstract

The disclosure discloses a method for manufacturing light-emitting diode (LED) chips. The manufacturing method includes: providing a plurality of LED elements; randomly mixing the plurality of LED elements; performing a mesa process on the plurality of LED elements; and forming at least one pair of electrodes on the plurality of LED elements. An electronic device includes the LED chips.

Claims (39)

1. A method for manufacturing a diode chip, comprising:

providing a plurality of diode elements;

randomly mixing the plurality of diode elements;

after randomly mixing the plurality of diode elements, dividing the plurality of diode elements in a number of N into a number of M, wherein M and N are integers, and M>N; and

forming at least one pair of electrodes on the divided plurality of diode elements.

2. The method according to claim 1 , wherein the plurality of diode elements are mixed in a mixing device, and the mixing device contains a liquid.

3. The method according to claim 1 , wherein the pair of electrodes are formed by a deposition process.

4. The method according to claim 1 , wherein the pair of electrodes are formed by a printing process.

5. The method according to claim 1 , further comprising:

providing a growth substrate;

forming the plurality of diode elements on the growth substrate; and

removing the growth substrate.

6. The method according to claim 1 , wherein the step of providing the plurality of diode elements comprises:

providing a growth substrate;

forming an epitaxial layer with a stack structure on the growth substrate;

dividing the epitaxial layer into the plurality of diode elements; and

separating the plurality of diode elements from the growth substrate.

7. The method according to claim 6 , wherein the stack structure of the epitaxial layer and the plurality of diode elements include an N-type layer and a P-type layer.

8. The method according to claim 7 , wherein one of the at least one pair of electrodes is formed to electrically connect to one of the N-type layer and the P-type layer.

9. A carrier combination, comprising:

a carrier; and

a diode chip disposed on the carrier, wherein the diode chip is manufactured by the method according to claim 1 .

10. The carrier combination according to claim 9 , wherein the carrier combination further includes a positioning layer, and the diode chip is formed on the positioning layer.

11. An electronic device, comprising:

a driving substrate; and

a diode chip bonded on the driving substrate, wherein the diode chip is manufactured by the method according to claim 1 .

12. A method for manufacturing an electronic device, comprising:

providing a growth substrate;

forming an epitaxial layer with a stack structure on the growth substrate;

dividing the epitaxial layer into a plurality of diode elements;

separating the plurality of diode elements from the growth substrate;

after randomly mixing the plurality of diode elements, dividing the plurality of diode elements in a number of N into a number of M, wherein M and N are integers, and M>N;

forming at least one pair of electrodes on the divided plurality of diode elements to form at least one diode chip; and

bonding the at least one diode chip on a driving substrate.

13. The method according to claim 12 , wherein the plurality of diode elements are mixed in a mixing device, and the mixing device contains a liquid.

14. The method according to claim 12 , wherein the pair of electrodes are formed by a deposition process.

15. The method according to claim 12 , wherein the pair of electrodes are formed by a printing process.

16. The method according to claim 12 , wherein the stack structure of the epitaxial layer and the plurality of diode elements include an N-type layer and a P-type layer.

17. The method according to claim 16 , wherein one of the at least one pair of electrodes is formed to electrically connect to one of the N-type layer and the P-type layer.

Assignments (1)
ASSIGNMENT OF ASSIGNOR'S INTEREST Recorded Mar 25, 2022
From: HSIEH, TSAU-HUA; SHIH, JIAN-JUNG; YAN, TZU-MIN
To: INNOLUX CORPORATION
Reel/Frame 059396/0967 →
Continuity (3)
Continuation 16853735 · Apr 20, 2020
Provisional Application 62852312 · May 24, 2019
Related Publication 20220216367A1 · Jul 7, 2022