IP Library Granted Patent US 11,746,445
Granted Patent B2
US 11,746,445 · App. 17/943,658 · Granted Sep 5, 2023

Carbon fiber bundle, prepreg, and fiber-reinforced composite material

Inventors: Shuhei Yoshida (Osaka, JP); Hidekazu Yoshikawa (Osaka, JP); Yosuke Nakamura (Osaka, JP); Hironori Kawamoto (Osaka, JP); Takaya Suzuki (Osaka, JP); Toru Kaneko (Osaka, JP)
Assignees: TEIJIN LIMITED; Teijin Carbon Europe GmbH
D01F9/22C08J5/248C08J2300/22C08J2300/24
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Quick Facts
Patent No.
US 11,746,445
App. No.
17/943,658
Granted
Sep 5, 2023
Kind
B2
Abstract

An object of the present invention is to provide a carbon fiber which exhibits excellent strength development rate when used in a composite material. The present invention that solves the problems is a carbon fiber which simultaneously satisfies the following formulae (1) and (2): Lc/d ≤3  (1) TS× d×Lc >6.0×10 5   (2) wherein: Lc is an X-ray crystallite size (Å), d is a filament diameter (μm), and TS is a strand tensile strength (MPa).

Claims (23)

1. A carbon fiber which simultaneously satisfies the following formulae (1), (2), (A), and (B):

Lc/d≤ 2.9  (1)

TS× d×Lc> 6.0×10 5   (2)

75≤X-ray crystal orientation degree (%)≤81.9  (A)

1.72≤specific gravity (g/cm 3 )≤1.76  (B)

wherein:

Lc is an X-ray crystallite size (Å),

d is a filament diameter (μm), and

TS is a strand tensile strength (MPa),

and which satisfies:

the strand tensile strength of the carbon fiber is 4,700 MPa or more, and

the X-ray crystallite size of the carbon fiber is 19 to 21 Å.

2. The carbon fiber according to claim 1 , which further satisfies the following formula (3):

TS× d ×TM>9.5×10 6   (3)

wherein:

TS is a strand tensile strength (MPa),

d is a filament diameter (μm), and

TM is a strand tensile modulus (GPa).

3. A prepreg which is obtained by impregnating the carbon fiber according to claim 2 with a matrix resin.

4. A fiber-reinforced composite material comprising the carbon fiber according to 2 and a matrix resin.

5. A prepreg which is obtained by impregnating the carbon fiber according to claim 1 with a matrix resin.

6. A fiber-reinforced composite material comprising the carbon fiber according to claim 1 and a matrix resin.

7. The carbon fiber according to claim 1 , wherein the strand tensile strength is 4,700 to 5,200 MPa.

Assignments (1)
ASSIGNMENT OF ASSIGNOR'S INTEREST Recorded Sep 13, 2022
From: YOSHIDA, SHUHEI; YOSHIKAWA, HIDEKAZU; NAKAMURA, YOSUKE; KAWAMOTO, HIRONORI; SUZUKI, TAKAYA; KANEKO, TORU
To: TEIJIN LIMITED; TEIJIN CARBON EUROPE GMBH
Reel/Frame 061079/0245 →
Priority Claims (2)
JP 2017-231749 · Dec 1, 2017 · national
JP 2018-207301 · Nov 2, 2018 · national
Continuity (2)
Division 16768370
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