IP Library › Granted Patent US 11,760,647
Granted Patent B2
US 11,760,647 · App. 16/767,303 · Granted Sep 19, 2023

Aerogel precursor and aerogel produced using same

Inventors: Hee Jung Choi (Daejeon, KR); Se Hyun Kwon (Daejeon, KR); Yeong Rae Chang (Daejeon, KR); Seok Hoon Jang (Daejeon, KR)
Assignee: LG Chem, Ltd.
C01B33/1585B01J13/0091C01B33/159C08G77/46C08K5/5455C01P2006/90
View Patent ↗
Loading inventors, assignments & file history…
Monitor This Case
Get email alerts when status or documents change.
Order Certified Copies
Most orders are placed with the USPTO same day — all within 24 business hours.
Order via The Patent Place →
Pre-filled with this patent's details
Quick Facts
Patent No.
US 11,760,647
App. No.
16/767,303
Granted
Sep 19, 2023
Kind
B2
Abstract

Provided is a hydrophobic silica aerogel precursor, and a hydrophobic silica aerogel produced using the same. In the methods, a linear silane crosslinking agent containing a PEG-derived unit is introduced when preparing a hydrophobic aerogel precursor, resulting in the production of a hydrophobic silica aerogel having improved high-temperature thermal stability and improved physical properties.

Claims (36)

1. A method for preparing a hydrophobic aerogel precursor, the method comprising:

preparing an alkoxysilane compound or pre-hydrolyzed alkoxysilane compound; and

adding a linear silane crosslinking agent to polymerize the alkoxysilane compound or pre-hydrolyzed alkoxysilane compound, wherein

the linear silane crosslinking agent comprises a polyethylene glycol (PEG)-derived unit,

wherein a weight average molecular weight (MW) of the hydrophobic aerogel precursor is 500-6,500 g/mol.

2. The method of claim 1 , wherein the linear silane crosslinking agent is a compound of Formula 1:

wherein n is 3 to 24.

3. The method of claim 1 , wherein the linear silane crosslinking agent is added in an amount of 0.5-20 mol % based on the total number of moles of the alkoxysilane compound or the pre-hydrolyzed alkoxysilane compound.

4. The method of claim 1 , wherein the hydrophobic aerogel precursor comprises 0.2-10 wt % of a PEG-derived unit.

5. The method of claim 1 , wherein the hydrophobic aerogel precursor has a carbon content of 20 wt % or greater.

6. A method for producing hydrophobic silica aerogel, comprising:

performing a gelation reaction by adding a base and/or an acid catalyst to the hydrophobic aerogel precursor prepared according to the method of claim 1 to yield a silica wet gel; and

drying the silica wet gel to yield a hydrophobic silica aerogel.

7. The method of claim 6 , wherein no surface modification is performed.

8. A method for preparing a hydrophobic aerogel precursor, the method comprising:

preparing an alkoxysilane compound or pre-hydrolyzed alkoxysilane compound; and

adding a linear silane crosslinking agent to polymerize the alkoxysilane compound or pre-hydrolyzed alkoxysilane compound,

wherein the linear silane crosslinking agent comprises a polyethylene glycol (PEG)-derived unit, and

wherein a degree of hydration of the pre-hydrolyzed alkoxysilane compound is 50-80%.

9. The method of claim 8 , wherein the linear silane crosslinking agent is a compound of Formula 1:

wherein n is 3 to 24.

10. The method of claim 8 , wherein the linear silane crosslinking agent is added in an amount of 0.5-20 mol % based on the total number of moles of the alkoxysilane compound or the pre-hydrolyzed alkoxysilane compound.

11. The method of claim 8 , wherein a weight average molecular weight (MW) of the hydrophobic aerogel precursor is 500-6,500 g/mol.

12. The method of claim 8 , wherein the hydrophobic aerogel precursor comprises 0.2-10 wt % of a PEG-derived unit.

13. The method of claim 8 , wherein the hydrophobic aerogel precursor has a carbon content of 20 wt % or greater.

14. A method for producing hydrophobic silica aerogel, comprising:

performing a gelation reaction by adding a base and/or an acid catalyst to the hydrophobic aerogel precursor prepared according to the method of claim 8 to yield a silica wet gel; and

drying the silica wet gel to yield a hydrophobic silica aerogel.

15. Hydrophobic silica aerogel comprising a unit derived from the hydrophobic aerogel precursor of claim 14 .

16. A hydrophobic aerogel precursor, comprising:

an alkoxysilane compound-derived unit; and

a PEG-derived unit,

wherein a weight average molecular weight (MW) of the hydrophobic aerogel precursor is 500-6,500 g/mol.

17. The hydrophobic aerogel precursor of claim 16 , wherein the PEG-derived unit is present in an amount of 0.2-10 wt %.

18. The hydrophobic aerogel precursor of claim 16 , wherein the hydrophobic aerogel precursor has a carbon content of 20 wt % or greater.

19. Hydrophobic silica aerogel comprising a unit derived from the hydrophobic aerogel precursor of claim 16 .

Assignments (1)
ASSIGNMENT OF ASSIGNOR'S INTEREST Recorded May 27, 2020
From: CHOI, HEE JUNG; KWON, SE HYUN; CHANG, YEONG RAE; JANG, SEOK HOON
To: LG CHEM, LTD.
Reel/Frame 052765/0757 →
Priority Claims (1)
KR 10-2017-0167918 · Dec 8, 2017 · national
Continuity (1)
Related Publication 20200407231A1 · Dec 31, 2020