Reactive metal sealing elements for a liner hanger
Methods for treating a wellbore. An example method includes positioning a conduit in the wellbore. The conduit is a liner hanger or a tie-back liner. The conduit includes a conduit body and a reactive metal sealing element disposed on the conduit body. The reactive metal sealing element includes a reactive metal having a first volume. The method further includes contacting the reactive metal with a fluid that reacts with the reactive metal to produce a reaction product having a second volume greater than the first volume. The method further includes contacting a surface adjacent to the reactive metal sealing element with the reaction product.
1. A method for treating a wellbore comprising:
positioning a conduit in the wellbore, wherein the conduit is an expandable liner hanger, wherein the conduit comprises:
a conduit body; and
a reactive metal sealing element disposed on the conduit body, wherein the reactive metal sealing element comprises a reactive metal having a first volume; wherein the reactive metal sealing element consists of metal, metal alloy, or a combination thereof; wherein the reactive metal sealing element further comprises a removable barrier coating;
at least one end ring disposed adjacent to the reactive metal sealing element;
mechanically expanding the expandable liner hanger and the reactive metal sealing element;
then contacting the reactive metal with a fluid that irreversibly reacts with the reactive metal to produce a metal hydroxide reaction product having a second volume greater than the first volume; and
contacting a surface adjacent to the reactive metal sealing element with the metal hydroxide reaction product to form a permanent seal and anchor the expanded liner hanger with the metal hydroxide reaction product.
2. The method of claim 1 , wherein the reactive metal comprises a metal selected from the group consisting of magnesium, calcium, aluminum, tin, zinc, beryllium, barium, manganese, and any combination thereof.
3. The method of claim 1 , wherein the reactive metal comprises a metal alloy selected from the group consisting of magnesium-zinc, magnesium-aluminum, calcium-magnesium, aluminum-copper, and any combination thereof.
4. The method of claim 1 ; wherein the adjacent surface is a casing.
5. The method of claim 1 , wherein the conduit body comprises a recess; wherein the reactive metal sealing element is disposed in the recess.
6. The method of claim 1 , wherein the conduit comprises two end rings disposed on opposing sides of the reactive metal sealing element.
7. The method of claim 1 , wherein the expandable liner hangar is mechanically expanded with an expansion cone.
8. A conduit for a wellbore, wherein the conduit is an expandable liner hanger comprising:
a conduit body;
a reactive metal sealing element disposed on the conduit body, wherein the reactive metal sealing element consists of a reactive metal, reactive metal alloy, or a combination thereof and has a first volume; wherein the reactive meal sealing element is configured to irreversibly react with a reaction-inducing fluid to form a metal hydroxide reaction product having a second volume larger than the first volume; wherein the metal hydroxide reaction product forms a permanent seal and anchors the expandable liner hanger to an adjacent surface; wherein the reactive metal sealing element further comprises a removable barrier coating; and
at least one end ring disposed adjacent to the reactive metal sealing element.
9. The conduit of claim 8 , wherein the reactive metal comprises a metal selected from the group consisting of magnesium, calcium, aluminum, tin, zinc, beryllium, barium, manganese, and any combination thereof.
10. The conduit of claim 8 , wherein the reactive metal comprises a metal alloy selected from the group consisting of magnesium-zinc, magnesium-aluminum, calcium-magnesium, aluminum-copper, and any combination thereof.
11. The conduit of claim 8 , wherein the conduit body comprises a recess; wherein the reactive metal sealing element is disposed in the recess.
12. The conduit of claim 8 , wherein the conduit comprises two end rings disposed on opposing sides of the reactive metal sealing element.
13. A system for forming a seal in a wellbore comprising:
a conduit, wherein the conduit is an expandable liner hanger comprising:
a conduit body;
a reactive metal sealing element disposed on the conduit body, wherein the reactive metal sealing element consists of a reactive metal, reactive metal alloy, or a combination thereof and has a first volume; wherein the reactive meal sealing element is configured to irreversibly react with a reaction-inducing fluid to form a metal hydroxide reaction product having a second volume larger than the first volume; wherein the metal hydroxide reaction product forms a permanent seal and anchors the liner hanger or tie-back liner to an adjacent surface; wherein the reactive metal sealing element further comprises a removable barrier coating; and
at least one end ring disposed adjacent to the reactive metal sealing element; and
a liner.
14. The system of claim 13 , wherein the adjacent surface is a casing; wherein the system further comprises the casing; wherein the expandable liner hanger is sealed to the casing with the reactive metal sealing element; wherein the liner is suspended from the expandable liner hanger.
15. The system of claim 13 , wherein the reactive metal comprises a metal selected from the group consisting of magnesium, calcium, aluminum, tin, zinc, beryllium, barium, manganese, and any combination thereof.
16. The system of claim 13 , wherein the reactive metal comprises a metal alloy selected from the group consisting of magnesium-zinc, magnesium-aluminum, calcium-magnesium, aluminum-copper, and any combination thereof.
17. The system of claim 13 , wherein the conduit body comprises a recess; wherein the reactive metal sealing element is disposed in the recess.
18. The system of claim 13 , wherein the conduit comprises two end rings disposed on opposing sides of the reactive metal sealing element.