Methods for making mixed allergen compositions
Methods of making mixed allergen products are provided, wherein the mixed allergen products are substantially free of replication viable organisms.
1. A method of making a mixed allergen product substantially free of replication viable organisms, comprising:
blending 2 to 20 individual complete food allergens together to obtain bulk mixed allergen material comprising the 2 to 20 individual complete food allergens, wherein the blending comprises loading the 2 to 20 individual complete food allergens into a ribbon blender set at about 10 Hz to about 50 Hz for about 10 minutes to about 50 minutes; and
sterilizing the bulk mixed allergen material by dry heat sterilization, thereby obtaining the mixed allergen product.
2. The method of claim 1 , wherein the individual complete food allergens are selected from the group consisting of almond, cashew, cod, egg, hazelnut, milk, oat, peanut, pecan, pistachio, salmon, sesame, shrimp, soy, walnut, and wheat.
3. The method of claim 1 , wherein the blending further comprises blending the 2 to 20 individual complete food allergens with at least one bulking agent.
4. The method of claim 1 , wherein the dry heat sterilization is at a temperature of about 65° C. to about 175° C. for about 18 hours to about 72 hours.
5. The method of claim 4 , wherein the dry heat sterilization comprises using a sterilization system having a furnace and a heating chamber, wherein the furnace provides about 250,000 BTUs to about 750,000 BTUs of heat to the heating chamber.
6. The method of claim 4 , wherein the bulk mixed allergen material is packaged into thermoresistant packaging before the sterilizing.
7. The method of claim 1 , wherein the mixed allergen product has at least about a 1 log reduction in aerobic bacterial organism plate counts as compared to corresponding bulk mixed allergen material that has not been sterilized.
8. The method of claim 1 , wherein the mixed allergen product has less than about 100,000 CFU/g of aerobic bacterial organisms.
9. The method of claim 1 , wherein the mixed allergen product has less than about 10 CFU/g of coliforms, less than about 10 CFU/g of Escherichia coli , less than about 10 CFU/g of Enterobacteriaceae, less than about 10 CFU/g of Salmonella , less than about 10 CFU/g of Cronobacter , less than about 10 CFU/g of mold, less than about 10 CFU/g of Staphylococcus aureus , and/or less than about 10 CFU/g of yeast.
10. The method of claim 1 , wherein the mixed allergen product is negative in a PCR-based assay for Listeria species or Cronobacter species per 25 grams of the mixed allergen product, or for Salmonella species per 375 g of the mixed allergen product.
11. The method of claim 1 , wherein protein integrity of the mixed allergen product is substantially similar to protein integrity of corresponding bulk mixed allergen material that has not been sterilized.
12. The method of claim 1 , wherein the mixed allergen product has a protein content of about 40% to about 50% by weight.
13. The method of claim 1 , wherein the mixed allergen product has about 1% to about 10% moisture by weight.
14. The method of claim 1 , wherein the mixed allergen product has a water activity of about 0.1 to about 0.6.
15. The method of claim 1 , wherein less than about 10% by weight of the mixed allergen product are particles having a diameter greater than 500 μm.
16. The method of claim 1 , wherein the mixed allergen product has a substantially similar taste profile as compared to corresponding bulk mixed allergen material that has not been sterilized.
17. The method of claim 1 , wherein the sterilizing further comprises at least one additional application of dry heat sterilization.
18. A method of making a mixed allergen product substantially free of replication viable organisms, comprising:
blending 2 to 20 individual complete food allergens in a mechanical mixer to obtain bulk mixed allergen material;
milling the bulk mixed allergen material to obtain milled mixed allergen material having less than about 10% by weight of particles having a diameter greater than 500 μm;
filtering the milled mixed allergen material to remove the particles having a diameter greater than 500 μm, to obtain a filtered mixed allergen material; and
sterilizing the filtered mixed allergen material, which comprises the 2 to 20 individual complete food allergens, by dry heat sterilization, thereby obtaining the mixed allergen product.
19. The method of claim 1 , further comprising blending the mixed allergen product with at least one probiotic selected from the group consisting of Lactobacillus rhamnosus, Anaerostipes caccae , and Bifidobacterium longum.
20. The method of claim 1 , further comprising blending the mixed allergen product with at least one prebiotic.
21. The method of claim 20 , wherein the at least one prebiotic comprises fructooligosaccharide.
22. The method of claim 1 , further comprising filtering the mixed allergen product through a screen ranging from a #5 mesh (US) screen to a #10 mesh (US) screen on a shaker for about 1 minute to about 10 minutes.
23. The method of claim 1 , further comprising passing the mixed allergen product through a rare earth magnet, metal detector, and metal separator.