Cast in-ground lighting assembly
View Patent ↗A cast concrete durable light fixture design and assembly that will allow in-ground lighting features for roadways, pathways and architectural features providing a simple installation for a drive over in-grade or in-ground lighting fixture. The cast concrete design enables curves and shapes to be manufactured as easily as straight or linear configurations.
1. An architectural light housing assembly comprising:
a cast body having a base and opposing sidewalls defining an elongated channel, said sidewalls having contoured top edges to support an elongated lens mounted within an upper portion of said elongated channel to seal the upward facing top of said elongated channel;
a sequence of lighting elements placed within the length of the elongated channel; and
endcaps affixed to the ends of the base and sidewalls to enclose opposite ends of the elongated channel, wherein said cast body and endcaps are formed from a castable material selected from the group consisting of concrete, a polymer concrete mixture, high strength plastic and high strength polymer.
2. The architectural light housing assembly of claim 1 , wherein the base of the cast body is 0.75 to twelve inches wide and the sidewalls are 0.75 to six inches tall.
3. The architectural light housing assembly of claim 1 , wherein said cast body is two feet to eight feet long.
4. The architectural light housing assembly of claim 1 , further comprising:
male connecting features formed on at least one end of said cast body female connecting features formed on an opposite end of said cast body, said male or female connecting structures having a square, round, oval, triangles or rectangular shape, and said respective male connecting features engage with said female connecting features to form a continuous open channel.
5. The architectural light housing assembly of claim 1 , wherein said cast body, elongated lens and endcaps can support a load exceeding 150 kPa.
6. The architectural light housing assembly of claim 1 , wherein said base includes at least one drain hole to allow moisture to escape from said channel directly into the ground.
7. The architectural light housing assembly of claim 1 , wherein said sidewalls further comprise:
a shoulder on the upper interior edge of the sidewall to support said lens within said channel; and
a sealant applied between outer edges of said lens and said shoulder of said sidewalls.
8. The architectural light housing assembly of claim 1 , wherein said sequence of lighting elements further comprises: a strip of light emitting diodes extending the length of said elongated channel.
9. The architectural light housing assembly of claim 1 , wherein said elongated lens has a trapezoidal cross-sectional shape and said lens is formed from a clear or frosted glass or high strength acrylic, plastic or natural stone material.
10. The architectural light housing assembly of claim 1 , wherein said elongated lens further comprises: a concave or convex upper or lower surfaces to define a diffusing of focusing lens to diffuse or focus the light beam.
11. The architectural light housing assembly of claim 1 , wherein said elongated lens further comprises: refracting structures molded or extruded on the underside of the lens.
12. The architectural light housing assembly of claim 1 , wherein said elongated lens is formed to include microstructures within the lens to provide specific lighting effects including text and images.
13. An architectural light housing assembly comprising:
a plurality of cast concrete bodies each having a base and opposing sidewalls defining an elongated channel, said sidewalls having a contour feature to support an elongated lens mounted within an upper portion of said elongated channel;
male connecting features formed on at least one end of each of said plurality of cast concrete bodies and female connecting features formed on the opposite ends of said plurality of cast concrete bodies, said male and female connecting features allowing said plurality of cast concrete bodies to be assembled end to end to form a continuous elongated channel with said end faces of said cast concrete bodies being glued together with a flexible waterproof adhesive and sealant;
a sequence of lighting elements placed within the length of the elongated channel; and
endcaps affixed to respective ends of said plurality of cast concrete bodies to enclose opposite ends of the elongated channel, wherein said cast body and endcaps are formed from a castable material selected from the group consisting of concrete, a polymer concrete mixture.
14. The architectural light housing assembly of claim 13 , wherein said male or female connecting structures having a square, round, oval, triangles or rectangular shape.
15. The architectural light housing assembly of claim 13 , wherein said plurality of cast concrete bodies are shaped to define a straight, arcuate, curving, or angled elongated continuous open channel extending from end to end of said plurality of cast concrete bodies.
16. The architectural light housing assembly of claim 13 , wherein said cast concrete bodies, elongated lens and endcaps can support a load exceeding 150 kPa.
17. The architectural light housing assembly of claim 13 , wherein said elongated lens has a trapezoidal cross-sectional shape and said lens is formed from a clear or frosted glass or high strength acrylic, plastic or natural stone material.
18. The architectural light housing assembly of claim 13 , wherein said elongated lens is formed to include microstructures within the lens to provide specific lighting effects including text and images.
19. The architectural light housing assembly of claim 13 , wherein said elongated lens further comprises: a concave or convex upper or lower surfaces to define a diffusing of focusing lens to diffuse or focus the light.