Electric powertrain system for heavy duty vehicles
A battery assembly for an electric vehicle is provided that includes a housing, one or more battery units, and a mounting system. The one or more battery units are disposed within the housing. The mounting system is disposed adjacent to a top surface, e.g., on a planar top surface or within an upwardly oriented concavity. The mounting system has a frame member bracket and a housing bracket system. The housing bracket system includes a housing bracket, a load member and a vibration isolator. The housing bracket is configured to be coupled to the frame member bracket. The load member has a first portion disposed adjacent to an upper surface and a second portion disposed along a lateral portion of the housing. The vibration isolator is disposed between the load member and the housing bracket. The vibration isolator is configured to reduce load transmission from the frame member of the vehicle to the housing.
1. A battery assembly for a vehicle, comprising:
a housing comprising:
a first outboard side,
a second outboard side,
a top surface disposed between the first outboard side and the second outboard side, and
a vertical surface disposed between the first outboard side and the second outboard side;
one or more battery units disposed within the housing; and
a mount for coupling the housing to the vehicle, the mount comprising:
a housing bracket having:
a first portion disposed adjacent to the top surface of the housing and configured to be coupled to a frame member of the vehicle, and
a second portion disposed above the top surface.
2. The battery assembly of claim 1 , wherein the mount further comprises a vehicle bracket having a first portion configured to be coupled to the frame member of the vehicle and a second portion configured to be coupled to the first portion of the housing bracket.
3. The battery assembly of claim 2 , wherein the vehicle bracket is a forward vehicle bracket, and wherein the mount further comprises a rearward vehicle bracket.
4. The battery assembly of claim 2 , wherein the mount is located on a first side of the vehicle and wherein the battery assembly further comprises a second mount located on a second side of the vehicle.
5. The battery assembly of claim 2 , wherein the second portion of the vehicle bracket portion is coupled to the first portion of the housing bracket using one or more fasteners.
6. The battery assembly of claim 2 , wherein the first portion of the vehicle bracket is configured to be coupled to an outboard side of the frame member of the vehicle and the first portion of the housing bracket is configured to be coupled with a side surface of the second portion of the vehicle bracket.
7. The battery assembly of claim 1 , wherein the first portion of the housing bracket is disposed between the outboard side and a central portion of the housing.
8. The battery assembly of claim 1 , further comprising a vibration isolator configured to be coupled to the housing.
9. The battery assembly of claim 8 , wherein the vibration isolator includes a compressible element disposed between the housing and the housing bracket.
10. The battery assembly of, claim 9 wherein the compressible element comprises an upper portion, a lower portion, and a neck portion disposed between the upper and lower portions, a portion of the housing bracket being disposed in the neck portion.
11. The battery assembly of claim 1 , wherein the housing further comprises a central portion, a first lateral portion, and a second lateral portion, wherein at least one of the central portion, the first lateral portion, or the second lateral portion project upward relative to the top surface of the housing.
12. The battery assembly of claim 11 , wherein at least one of the central portion, the first lateral portion, or the second lateral portion comprises a separate housing configured to be coupled to the housing assembly providing a modular assembly.
13. A battery assembly for a vehicle, comprising:
a housing comprising:
a first outboard side,
a second outboard side,
a top surface disposed between the first outboard side and the second outboard side, and
a vertical surface disposed between the first outboard side and the second outboard side;
one or more battery units disposed within the housing; and
a mounting system configured to couple the housing to a plurality of frame rails of the vehicle via frame brackets coupled to the plurality of frame rails of the vehicle, and
wherein the top surface of the housing is located above a bottom surface of the plurality of frame rails.
14. The battery assembly of claim 13 , wherein the frame brackets span a height of the plurality of frame rails of the vehicle.
15. The battery assembly of claim 13 , wherein the mounting system further comprises:
housing brackets configured to be coupled to the frame brackets; and
load members each having a first portion disposed adjacent to the top surface of the housing and a second portion disposed above the top surface.
16. The battery assembly of claim 15 , wherein the mounting system further comprises vibration isolators disposed between the load members and the housing to reduce load transmission from the frame rails of the vehicle to the housing.
17. The battery assembly of claim 15 , wherein the frame brackets are configured to be coupled to outboard sides of the plurality of frame rails of the vehicle and the load members are configured to be coupled with side surfaces of the respective frame brackets.
18. The battery assembly of claim 13 , wherein the plurality of frame rails comprises a first frame rail and a second frame rail, and
wherein the frame brackets comprise a first forward frame bracket and a first rearward frame bracket coupled to the first frame rail and a second forward frame bracket and a second rearward frame bracket coupled to the second frame rail.
19. The battery assembly of claim 13 , wherein the housing further comprises a central portion, a first lateral portion, and a second lateral portion, wherein at least one of the central portion, the first lateral portion, or the second lateral portion project upward relative to the top surface of the housing.
20. The battery assembly of claim 19 , wherein at least one of the central portion, the first lateral portion, or the second lateral portion comprises a separate housing configured to be coupled to the housing assembly providing a modular assembly.