IP Library › Granted Patent US 11,772,708
Granted Patent B2
US 11,772,708 · App. 17/340,394 · Granted Oct 3, 2023

Front vehicle body structure

Inventor: Won Ki Song (Seongnam-si, KR)
Assignees: Hyundai Motor Company; Kia Corporation
B62D25/081B62D21/152B62D25/2018B60K1/04
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Quick Facts
Patent No.
US 11,772,708
App. No.
17/340,394
Granted
Oct 3, 2023
Kind
B2
Abstract

An embodiment front vehicle body structure includes an underbody, an upper body coupled to the underbody, a front cowl disposed in front of the upper body, and a cowl support unit connected to the front cowl through a front pillar and a front side member of the upper body. An embodiment cowl support unit includes a cowl lower cross member connected to a front of the front side member along a vehicle width direction, a cowl lower support connected to the cowl lower cross member and the front cowl, and a cowl upper side support connecting an upper portion of the front pillar and the front cowl.

Claims (76)

1. A front vehicle body structure comprising:

an underbody;

an upper body that includes a front cowl, the upper body coupled to the underbody;

a cowl support unit connected to the front cowl through a front pillar and a front side member of the upper body;

a second mount point is formed between a front end and a rear end of the front side member at a position corresponding to a body mounting support coupled to a wheel house of the upper body; and

a second engage portion installed to the second mount point.

2. The front vehicle body structure of claim 1 , wherein the cowl support unit includes a lower load pass, an upper load pass, and a top load pass configured to transfer a load input from the front cowl to the front pillar.

3. The front vehicle body structure of claim 1 , wherein:

the second engage portion is engaged in a second mounting portion of the underbody; and

the second mounting portion is provided on a front chassis frame at a rear side of a front back beam assembly.

4. A front vehicle body structure comprising:

an underbody;

an upper body that includes a front cowl, the upper body coupled to the underbody; and

a cowl support unit connected to the front cowl through a front pillar and a front side member of the upper body, wherein the cowl support unit comprises:

a cowl lower cross member connected to a front of the front side member along a vehicle width direction;

a cowl lower support connected to the cowl lower cross member and the front cowl;

a cowl upper side support connecting an upper portion of the front pillar and the front cowl;

a cowl lower side support connected to a lower portion of the cowl upper side support and to the front pillar; and

a fender apron upper member connected to the cowl lower support and the front pillar.

5. The front vehicle body structure of claim 4 , further comprising:

a front floor panel mounted on the upper body;

a floor upper coupled to the front floor panel; and

a floor reinforcement frame disposed along a front-rear direction on the floor upper.

6. The front vehicle body structure of claim 5 , wherein the cowl support unit further comprises a cowl cross bar assembly coupled to the floor reinforcement frame along the vehicle width direction.

7. The front vehicle body structure of claim 6 , wherein the cowl cross bar assembly comprises:

a reinforcement member connected to the fender apron upper member and the front pillar; and

a pair of cowl cross bars connected to the reinforcement member at both ends.

8. The front vehicle body structure of claim 7 , wherein the cowl cross bar assembly further comprises a spacer member engaged with the fender apron upper member with the reinforcement member therebetween.

9. The front vehicle body structure of claim 7 , wherein the cowl cross bar assembly further comprises a cowl cross bar extension connected with the floor reinforcement frame and coupled with the pair of cowl cross bars.

10. The front vehicle body structure of claim 7 , wherein the pair of cowl cross bars include closed cross-sections of different shapes.

11. The front vehicle body structure of claim 7 , wherein the reinforcement member is connected to a wheel house of the upper body and a body mounting support coupled to the front side member.

12. A front vehicle body structure comprising:

an underbody;

an upper body that includes a front cowl, the upper body coupled to the underbody;

a cowl support unit connected to the front cowl through a front pillar and a front side member of the upper body, wherein the cowl support unit comprises:

a cowl lower cross member connected to a front of the front side member along a vehicle width direction;

a cowl lower support connected to the cowl lower cross member and the front cowl; and

a cowl upper side support connecting an upper portion of the front pillar and the front cowl;

a first mount point formed at the front of the front side member at a position corresponding to the cowl lower cross member and the cowl lower support; and

a first engage portion installed to the first mount point.

13. The front vehicle body structure of claim 12 , wherein:

the first engage portion is engaged in a first mounting portion of the underbody; and

the first mounting portion is provided in a front crash box of a front back beam assembly.

14. The front vehicle body structure of claim 12 , wherein:

a second mount point is formed between a front end and a rear end of the front side member at a position corresponding to a body mounting support coupled to a wheel house of the upper body; and

a second engage portion is installed to the second mount point.

15. The front vehicle body structure of claim 14 , wherein:

the second engage portion is engaged in a second mounting portion of the underbody; and

the second mounting portion is provided on a front chassis frame at a rear side of a front back beam assembly.

16. A vehicle body comprising:

an underbody including a front chassis frame, a center chassis frame, and a rear chassis frame connected to each other along a front-rear direction of the vehicle body;

a battery assembly mounted on the underbody;

an upper body that includes a front cowl, the upper body coupled to the underbody;

a front floor panel mounted on the upper body;

a floor upper coupled to the front floor panel;

a floor reinforcement frame disposed on the floor upper along the front-rear direction; and

a cowl support unit connected to the front cowl through a front pillar and a front side member of the upper body, wherein the cowl support unit comprises:

a cowl lower cross member connected to a front of the front side member along a vehicle width direction;

a cowl lower support connected to the cowl lower cross member and the front cowl;

a cowl upper side support connecting an upper portion of the front pillar and the front cowl;

a cowl lower side support connected to a lower portion of the cowl upper side support and to the front pillar;

a fender apron upper member connected to the cowl lower support and the front pillar; and

a cowl cross bar assembly coupled to the floor reinforcement frame along the vehicle width direction.

17. The vehicle body of claim 16 , wherein the cowl cross bar assembly comprises:

a reinforcement member connected to the fender apron upper member and the front pillar;

a pair of cowl cross bars connected to the reinforcement member at both ends;

a spacer member engaged with the fender apron upper member with the reinforcement member therebetween; and

a cowl cross bar extension connected with the floor reinforcement frame and coupled with the pair of cowl cross bars.

18. The vehicle body of claim 17 , wherein the reinforcement member is connected to a wheel house of the upper body and a body mounting support coupled to the front side member.

19. The front vehicle body structure of claim 12 , wherein the cowl support unit further comprises:

a cowl lower side support connected to a lower portion of the cowl upper side support and to the front pillar; and

a fender apron upper member connected to the cowl lower support and the front pillar.

20. The front vehicle body structure of claim 19 , further comprising:

a front floor panel mounted on the upper body;

a floor upper coupled to the front floor panel; and

a floor reinforcement frame disposed along a front-rear direction on the floor upper.

Assignments (1)
ASSIGNMENT OF ASSIGNOR'S INTEREST Recorded Jun 7, 2021
From: SONG, WON KI
To: HYUNDAI MOTOR COMPANY; KIA CORPORATION
Reel/Frame 056497/0990 →
Priority Claims (1)
KR 10-2020-0177100 · Dec 17, 2020 · national
Continuity (1)
Related Publication 20220194478A1 · Jun 23, 2022
Cited By (3)
US 12,227,228 US 12,312,009 US 12,552,461