Spherical LED chip, method for manufacturing the same, display panel, and method for spherical LED chip transfer
View Patent ↗A spherical LED chip, a method for manufacturing the same, and a display panel, and a method for spherical LED chip transfer are provided. The spherical LED chip includes a first electrode, a second electrode surrounding the first electrode and having magnetism, and a first insulating protective layer arranged at the outside of the first electrode. The first insulating protective layer and the second electrode form an LED housing configured to wrap the first electrode and with a spherical outer contour.
1. A spherical light-emitting diode (LED) chip, comprising:
a first electrode;
a second electrode surrounding the first electrode and having magnetism; and
a first insulating protective layer arranged at the outside of the first electrode, wherein
the first insulating protective layer and the second electrode form an LED housing configured to wrap the first electrode and with a spherical outer contour.
2. The spherical LED chip of claim 1 , wherein the first electrode is arranged along the central axis of the spherical outer contour, and a second insulating protective layer is arranged between the first electrode and the second electrode.
3. The spherical LED chip of claim 2 , wherein the orthographic projection of the second electrode on a plane perpendicular to the central axis where the first electrode is located is a ring.
4. The spherical LED chip of claim 3 , wherein the ring is a polygonal ring or a circular ring.
5. The spherical LED chip of claim 2 , further comprising a first semiconductor layer, a luminescent layer, and a second semiconductor layer sequentially located in a cavity of the LED housing, wherein the first semiconductor layer is in contact with the first electrode, and the second semiconductor layer is in contact with the second electrode.
6. The spherical LED chip of claim 5 , wherein the second insulating protective layer is extended between the first electrode and the luminescent layer and between the first electrode and the second semiconductor layer.
7. A display panel, comprising:
a back plate;
a plurality of spherical light-emitting diode (LED) chips arranged on the back plate, each of the plurality of spherical LED chips comprising:
a first electrode;
a second electrode surrounding the first electrode and having magnetism; and
a first insulating protective layer arranged at the outside of the first electrode, wherein the first insulating protective layer and the second electrode form an LED housing configured to wrap the first electrode and with a spherical outer contour;
a first metal pad arranged in the back plate and configured to be connected with the first electrode; and
a second metal pad arranged in the back plate and configured to be connected with the second electrode, wherein the second metal pad has magnetism opposite to that of the second electrode.
8. The display panel of claim 7 , wherein the first electrode is arranged along the central axis of the spherical outer contour, and a second insulating protective layer is arranged between the first electrode and the second electrode.
9. The display panel of claim 8 , wherein the orthographic projection of the second electrode on a plane perpendicular to the central axis where the first electrode is located is a ring.
10. The display panel of claim 9 , wherein the ring is a polygonal ring or a circular ring.
11. The display panel of claim 8 , further comprising a first semiconductor layer, a luminescent layer, and a second semiconductor layer sequentially located in a cavity of the LED housing, wherein the first semiconductor layer is in contact with the first electrode, and the second semiconductor layer is in contact with the second electrode.
12. The display panel of claim 11 , wherein the second insulating protective layer is extended between the first electrode and the luminescent layer and between the first electrode and the second semiconductor layer.
13. The display panel of claim 7 , wherein the back plate defines a plurality of grooves, wherein each of the plurality of grooves is configured to accommodate one of the spherical LED chips.
14. The display panel of claim 7 , wherein the second electrode is set to be of different patterns according to different colors of pixels, and the second metal pad is set to be of a pattern matched with the second electrode.
15. A method for spherical light-emitting diode (LED) chip transfer, comprising:
placing a plurality of spherical LEDs in a suspension, wherein each of the plurality of spherical LEDs comprises:
a first electrode;
a second electrode surrounding the first electrode and having magnetism; and
a first insulating protective layer arranged at the outside of the first electrode, wherein
the first insulating protective layer and the second electrode form an LED housing configured to wrap the first electrode and with a spherical outer contour;
placing a back plate in the suspension to make the plurality of spherical LEDs float above the back plate, wherein the back plate defines a plurality of grooves, a second metal pad is arranged on the back plate, and the second metal pad has magnetism opposite to that of the second electrode; and
transferring, via magnetism between the second electrode and the second metal pad, the plurality of spherical LEDs onto the plurality of grooves of the back plate.