IP Library › Granted Patent US 11,777,414
Granted Patent B2
US 11,777,414 · App. 17/366,134 · Granted Oct 3, 2023

Interleaved power conversion systems and methods

Inventor: Noureldeen Mohamed Elsayad (Los Angeles, CA)
Assignee: SCHNEIDER ELECTRIC IT CORPORATION
H02M3/33584H02J9/062H02M1/007H02M3/1586H02M7/219H02M7/483
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Quick Facts
Patent No.
US 11,777,414
App. No.
17/366,134
Granted
Oct 3, 2023
Kind
B2
Abstract

A bi-directional AC/DC converter is provided including a DC-power connection configured to be coupled to a DC-power source, an AC-power connection configured to be coupled to at least one of an AC-power source or a load, a multiplexer having a plurality of multiplexer switches, at least one interleaved bridge circuit having a plurality of bridge switches coupled to the multiplexer, and a positive DC node and a negative DC node coupled to the plurality of multiplexer switches, wherein the plurality of bridge switches includes at least two bridge switches coupled between the AC-power connection and at least one of the positive DC node or the negative DC node.

Claims (46)

1. A bi-directional AC/DC converter comprising:

a DC-power connection configured to be coupled to a DC-power source;

an AC-power connection configured to be coupled to at least one of an AC-power source or a load;

a multiplexer having a plurality of multiplexer switches;

at least one interleaved bridge circuit having a plurality of interleaved bridge switches coupled to the multiplexer and being interleaved with one another, the at least one interleaved bridge circuit including a first DC-node connection, a second DC-node connection, and an AC-node connection coupled to a midpoint of the plurality of interleaved bridge switches;

an unfolder circuit including a plurality of unfolder switches coupled to the AC-power connection and to the DC-power connection;

at least one controller configured to control, during a back-up mode of operation, the plurality of unfolder switches to couple the AC-power connection to the DC-power connection and to provide power received from the DC-power source to the AC-power connection; and

a positive DC node and a negative DC node coupled to the plurality of multiplexer switches,

wherein the plurality of interleaved bridge switches includes at least two bridge switches coupled between the AC-power connection and at least one of the positive DC node or the negative DC node, and

wherein the first DC-node connection is coupled to the positive DC node, the second DC-node connection is coupled to the negative DC node, and the AC-node connection is coupled to the AC-power connection.

2. The bi-directional AC/DC converter of claim 1 , wherein the at least one interleaved bridge circuit includes a first half-bridge circuit and a second half-bridge circuit.

3. The bi-directional AC/DC converter of claim 2 , wherein the first half-bridge circuit includes a first upper switch and a first lower switch, and wherein the second half-bridge circuit includes a second upper switch and a second lower switch.

4. The bi-directional AC/DC converter of claim 3 , wherein the first upper switch and the second upper switch are coupled between the positive DC node and the AC-power connection, and the first lower switch and the second lower switch are coupled between the negative DC node and the AC-power connection, the first half-bridge circuit being interleaved with the second half-bridge circuit.

5. The bi-directional AC/DC converter of claim 3 , further comprising a filter coupled between the AC-power connection and at least one of the first upper switch and the first lower switch, or the second upper switch and the second lower switch.

6. The bi-directional AC/DC converter of claim 5 , wherein the filter includes:

a capacitor configured to be coupled in parallel with the load; and

at least one of

a first inductor having a first connection coupled between the first upper switch and the first lower switch, and a second connection coupled to the capacitor, or

a second inductor having a first connection coupled between the second upper switch and the second lower switch, and a second connection coupled to the capacitor.

7. The bi-directional AC/DC converter of claim 1 , wherein the at least one controller is configured to:

operate the plurality of multiplexer switches to switch at a first frequency; and

operate the plurality of interleaved bridge switches to switch at a second frequency being different than the first frequency.

8. The bi-directional AC/DC converter of claim 7 , wherein the second frequency is greater than the first frequency.

9. The bi-directional AC/DC converter of claim 7 , wherein the first frequency is based on a line frequency of AC power at the AC-power connection.

10. The bi-directional AC/DC converter of claim 1 , wherein the plurality of multiplexer switches includes a first set of multiplexer switches coupled between the positive DC node and the negative DC node, and a second set of multiplexer switches including a first multiplexer switch coupled between the DC-power connection and the positive DC node and a second multiplexer switch coupled between the DC-power connection and the negative DC node.

11. The bi-directional AC/DC converter of claim 1 , wherein a voltage stress across each multiplexer switch of the plurality of multiplexer switches is not greater than about half of a voltage of the DC-power source.

12. The bi-directional AC/DC converter of claim 1 , wherein a voltage stress across each interleaved bridge switch of the plurality of interleaved bridge switches is not greater than about half of a voltage of the DC-power source.

13. The bi-directional AC/DC converter of claim 1 , wherein the at least one controller is configured to operate the plurality of interleaved bridge switches in critical-conduction mode.

14. The bi-directional AC/DC converter of claim 13 , wherein operating the plurality of interleaved bridge switches in critical-conduction mode provides zero-current switching to the plurality of interleaved bridge switches.

15. The bi-directional AC/DC converter of claim 13 , wherein the at least one controller is configured to operate the plurality of interleaved bridge switches via phase-shifted carrier signals.

16. A non-transitory computer-readable medium storing thereon sequences of computer-executable instructions for controlling a bi-directional AC/DC converter comprising an AC-power connection configured to be coupled to at least one of an AC-power source or a load, a DC-power connection configured to be coupled to a DC-power source, a multiplexer having a plurality of multiplexer switches, at least one interleaved bridge circuit having a first DC-node connection, a second DC-node connection, and a plurality of interleaved bridge switches having a midpoint coupled to the AC-power connection and being coupled to the multiplexer, the interleaved bridge switches being interleaved with one another, an unfolder circuit including a plurality of unfolder switches coupled to the AC-power connection and to the DC-power connection, and a positive DC node and a negative DC node coupled to the plurality of multiplexer switches, the sequences of computer-executable instructions including instructions that instruct at least one processor to:

operate the plurality of multiplexer switches to couple the first DC-node connection to the DC-power source via the positive DC node;

operate the plurality of multiplexer switches to couple the second DC-node connection to the DC-power source via the negative DC node;

operate a first interleaved bridge switch of the plurality of interleaved bridge switches to couple the AC-power connection to one of the positive DC node or the negative DC node via the midpoint;

operate a second interleaved bridge switch of the plurality of interleaved bridge switches to couple the AC-power connection to the one of the positive DC node or the negative DC node via the midpoint; and

operate, during a back-up mode of operation, the plurality of unfolder switches to couple the AC-power connection to the DC-power connection and to provide power received from the DC-power source to the AC-power connection.

17. The non-transitory computer-readable medium of claim 16 , wherein the instructions instruct the at least one processor to operate the plurality of multiplexer switches at a first frequency, and to operate the plurality of interleaved bridge switches at a second frequency being different than the first frequency.

18. The non-transitory computer-readable medium of claim 17 , wherein the first frequency is based on a line frequency of AC power at the AC-power connection.

19. The non-transitory computer-readable medium of claim 17 , wherein the second frequency is greater than the first frequency.

20. A bi-directional AC/DC converter comprising:

a DC-power connection configured to be coupled to a DC-power source;

an AC-power connection configured to be coupled to at least one of an AC-power source or a load;

a multiplexer having a plurality of multiplexer switches;

at least one interleaved bridge circuit having a plurality of interleaved bridge switches being interleaved with one another, the at least one interleaved bridge circuit including a first DC-node connection coupled to the DC-power source via a positive DC node, a second DC-node connection coupled to the DC-power source via a negative DC node, and an AC-node connection coupled to a midpoint of the plurality of interleaved bridge switches and coupled to the AC-power connection;

an unfolder circuit coupled to the AC-power connection and to the DC-power connection and having a plurality of unfolder switches; and

at least one controller configured to control, during a back-up mode of operation, the plurality of unfolder switches to couple the AC-power connection to the DC-power connection and to provide power received from the DC-power source to the AC-power connection.

Assignments (1)
ASSIGNMENT OF ASSIGNOR'S INTEREST Recorded Jul 2, 2021
From: ELSAYAD, NOURELDEEN MOHAMED
To: SCHNEIDER ELECTRIC IT CORPORATION
Reel/Frame 056741/0021 →
Continuity (1)
Related Publication 20230006564A1 · Jan 5, 2023