IP Library › Granted Patent US 11,779,484
Granted Patent B2
US 11,779,484 · App. 16/742,601 · Granted Oct 10, 2023

Orthotic system

Inventors: Harry Duane Romo (Foothill Ranch, CA); Jonathan Walborn (Foothill Ranch, CA); Jamal Abdul-Hafiz (Foothill Ranch, CA)
Assignee: OSSUR ICELAND EHF
A61F5/0113A61F5/0111
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Quick Facts
Patent No.
US 11,779,484
App. No.
16/742,601
Granted
Oct 10, 2023
Kind
B2
Abstract

An orthosis includes a footplate having a heel portion, a midfoot portion, and a longitudinal axis extending between the heel and midfoot portions. A first deflection zone is defined along a length of the footplate anterior of the heel portion and through which the footplate is arranged to flex during gait to accommodate dorsiflexion of a foot of a user positioned on the footplate. At least one strut is connected to the heel portion of the footplate and extends upwardly therefrom and a connecting portion connects the at least one strut to the heel portion.

Claims (39)

1. An orthosis comprising:

a footplate having a heel portion, a midfoot portion, a longitudinal axis extending between the heel and midfoot portions;

a posterior strut having proximal and distal end portions;

a connecting portion extending from and joining at the distal end portion of the posterior strut and joining at the heel portion of the footplate, the connecting portion having a curved profile along a length of the connecting portion extending between the distal end portion of the posterior strut and the heel portion of the footplate, the connecting portion generally having a rectangular profile as the posterior strut and is more rigid than the footplate and the distal end portion of the posterior strut, the heel portion of the footplate having a greater width than a width of the connecting portion, wherein the posterior strut is configured to be arranged to extend along a back of a user's leg and directed linearly above the heel portion of the footplate relative to the back of the leg; and

a securing device attached to the proximal end portion of the posterior strut, the securing device including an anterior shell having a rigid configuration, the anterior shell opposed to the posterior strut and defining a peak positioned medial of the longitudinal axis of the footplate, the anterior shell having planar side portions angled relative to one another and converging together to form the peak, the anterior shell defining a cut-out defined along the upper periphery of the anterior shell, and the cut-out and the peak configured to be arranged to correspond to a tibial crest and tibial tuberosity of a user;

wherein the anterior shell forms a contour along the peak, the contour defining a concavely curved inner surface;

wherein the posterior strut is positioned laterally relative to the longitudinal axis and a center of the posterior strut corresponds to the peak of the anterior shell;

wherein the connecting portion is positioned lateral of the longitudinal axis of the footplate;

wherein the anterior shell is directly opposite the proximal end of the posterior strut;

wherein the securing device further includes a base element secured to the posterior strut, the base element being separate from the posterior strut and extending beyond and laterally relative to opposed edges of the posterior strut, at least one strap member attached to the base element and extending to and securing to the anterior shell so as to be arranged to extend around a user's lower leg.

2. The orthosis of claim 1 , wherein a thickness of the footplate through a first deflection zone defined along a length of the footplate is tapered to direct flexing of the footplate toward under heads of metatarsal bones of the foot.

3. The orthosis of claim 2 , wherein the footplate comprises a supportive zone posterior of the first deflection zone, the supportive zone having a rigidity arranged to limit or resist involuntary plantarflexion of the foot of a user.

4. The orthosis of claim 3 , wherein the supportive zone is arranged to extend under a center of mass of the foot of a user.

5. The orthosis of claim 2 , further comprising a second deflection zone defined along a length of the posterior strut proximal of the connecting portion, the connecting portion being rigid and the posterior strut being arranged to flex through the second deflection zone during gait to accommodate voluntary plantarflexion of the foot of a user.

6. The orthosis of claim 5 , wherein the second deflection zone extends along between 40% and 60% of an overall length of the posterior strut.

7. The orthosis of claim 2 , wherein a thickness of the first deflection zone along a forefoot portion of the footplate is less than or equal to 0.4 times a thickness of the footplate along the heel portion.

8. The orthosis of claim 2 , wherein a thickness of the first deflection zone varies by more than about 40% from a toe end of the footplate to between 0.2 and 0.4 of an overall length of the footplate.

9. The orthosis of claim 2 , wherein the footplate comprises a forefoot portion curving or angling upwardly from the midfoot portion of the footplate toward a toe end.

10. The orthosis of claim 1 , wherein the connecting portion is eccentrically connected to the heel portion such that when the foot of a user is positioned on the footplate the connecting portion and the posterior strut are parallel to a rotation axis of a knee and obliquely oriented relative to a rotation axis of an ankle to accommodate a defined rotation of the foot and the longitudinal axis of the footplate relative to the line of progression during gait.

11. The orthosis of claim 10 , wherein the defined rotation of the foot relative to the line of progression comprises the foot being externally rotated relative to the line of progression.

12. The orthosis of claim 10 , wherein the connecting portion is integral to the posterior strut.

13. The orthosis of claim 1 , wherein the securing device includes a dial tensioner secured to the anterior shell and a cable extending between the dial tensioner and a posterior aspect of the securing device.

14. The orthosis of claim 1 , wherein the strap member includes a stiffening member arranged to maintain a vertical position of the anterior shell during donning.

15. The orthosis of claim 1 , wherein the securing device comprises a sleeve connecting the posterior strut and the anterior shell and arranged to radially compress against an outer surface of a leg of a user, a proximal portion of the posterior strut being disposed within a pocket defined by the sleeve.

16. The orthosis of claim 1 , wherein the footplate defines a line of progression extending from the heel portion through the midfoot portion.

17. The orthosis of claim 1 , wherein the connecting portion is integral to the posterior strut and defines a curved cross-section of a thickness across an entirety of the width of the connecting portion.

18. The orthosis of claim 1 , wherein the connecting portion is a separate member from the posterior strut and the heel portion of the footplate.

19. An orthosis comprising:

a footplate having a heel portion, a midfoot portion, a longitudinal axis extending between the heel and midfoot portions;

a posterior strut having proximal and distal end portions;

a connecting portion extending from and joining at the distal end portion of the posterior strut and to join at the heel portion of the footplate, the connecting portion having a curved profile along a length of the connecting portion extending between the distal end portion of the posterior strut and the heel portion of the footplate, the connecting portion generally having a rectangular profile as the posterior strut and is more rigid than the footplate and the distal end portion of the posterior strut, the heel portion of the footplate having a greater width than a width of the connecting portion, wherein the posterior strut is configured to be arranged to extend along a back of a user's leg and directed linearly above the heel portion of the footplate relative to the back of the leg; and

a securing device attached to the proximal end portion of the posterior strut, the securing device including an anterior shell having a rigid configuration, the anterior shell is directly opposite the posterior strut and defines a peak positioned medial of the longitudinal axis of the footplate;

wherein the connecting portion is positioned lateral of the longitudinal axis of the footplate;

wherein the securing device includes a dial tensioner secured to the anterior shell and a cable extending between the dial tensioner and a posterior aspect of the securing device;

wherein the securing device includes a strap member connecting the anterior shell to the posterior strut, the strap member including a stiffening member arranged to maintain a vertical position of the anterior shell during donning;

wherein the securing device comprises a sleeve connecting the posterior strut and the anterior shell and arranged to radially compress against an outer surface of a leg of a user, a proximal portion of the posterior strut being disposed within a pocket defined by the sleeve;

wherein the anterior shell has planar side portions angled relative to one another, the planar side portions converging together to form the peak, the anterior shell defining a cut-out defined along the upper periphery of the anterior shell, and the cut-out and the peak being arranged to correspond to a tibial crest and tibial tuberosity of a user;

wherein the anterior shell forms a contour along the peak, the contour defining a concavely curved inner surface;

wherein the posterior strut is positioned laterally relative to the longitudinal axis and a center of the posterior strut corresponds to the peak of the anterior shell.

Assignments (1)
ASSIGNMENT OF ASSIGNOR'S INTEREST Recorded Jan 14, 2020
From: ROMO, HARRY DUANE; WALBORN, JONATHAN; ABDUL-HAFIZ, JAMAL
To: OSSUR ICELAND EHF
Reel/Frame 051512/0831 →
Continuity (3)
Continuation 15375395 · Dec 12, 2016
Provisional Application 62265506 · Dec 10, 2015
Related Publication 20200146864A1 · May 14, 2020