IP Library › Granted Patent US 11,782,225
Granted Patent B2
US 11,782,225 · App. 17/060,842 · Granted Oct 10, 2023

Multi-fiber interface apparatus for photonic integrated circuit

Inventors: Rebecca Kayla Schaevitz (Sunnyvale, CA); James Scott Sutherland (Painted Post, NY); Qi Wu (Painted Post, NY)
Assignee: CORNING RESEARCH & DEVELOPMENT CORPORATION
G02B6/4214G02B6/423G02B6/4259
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Quick Facts
Patent No.
US 11,782,225
App. No.
17/060,842
Granted
Oct 10, 2023
Kind
B2
Abstract

Multi-fiber interface apparatuses providing a double reflection expanded beam arrangement include one or more substrates being configured to mountably receive a photonic integrated circuit (PIC), a fiber array coupling member mounted to a substrate, optical elements associated with the substrate and/or the fiber array coupling member, and one or more additional features. An additional feature according to certain implementations includes one or more passive substrate alignment features for aligning substrates to promote optical coupling between optical fibers and the PIC. In certain implementations configured for interfacing with printed circuit boards (PCBs), an additional feature includes a recess defined in an optically transmissive substrate in which a PIC is mounted, or includes a recess defined in a PCB into which the PIC is mounted. Various embodiments provide relaxed fiber alignment tolerances with simplified fabrication and system integration capabilities.

Claims (25)

1. A multi-fiber interface apparatus for a photonic integrated circuit (PIC), the multi-fiber interface apparatus comprising:

a first optically transmissive substrate having a first face and an opposing second face;

a second optically transmissive substrate having a third face and an opposing fourth face, and being configured for mountably receiving the PIC, wherein the first optically transmissive substrate and the second optically transmissive substrate are arranged in a laterally abutting relationship, with at least one edge of the first optically transmissive substrate contacting at least one edge of the second optically transmissive substrate;

a fiber array coupling member mounted to the first optically transmissive substrate and configured to receive a plurality of optical fibers, the fiber array coupling member comprising (i) a plurality of optical beam turning elements and (ii) a plurality of second mirrors; and

at least one passive substrate alignment feature configured to align the first optically transmissive substrate and the second optically transmissive substrate to promote optical coupling between the plurality of optical fibers and the PIC.

2. The multi-fiber interface apparatus of claim 1 , wherein the plurality of second mirrors comprises a plurality of second focusing mirrors.

3. The multi-fiber interface apparatus of claim 1 , wherein the first optically transmissive substrate or the second optically transmissive substrate comprises a plurality of second focusing lenses arranged in an optical path between the plurality of second mirrors and the PIC.

4. The multi-fiber interface apparatus of claim 1 , further comprising a plurality of first mirrors configured to reflect beams received from the plurality of optical beam turning elements toward the plurality of second mirrors.

5. The multi-fiber interface apparatus of claim 4 , wherein first mirrors of the plurality of first mirrors are arranged in or on the second optically transmissive substrate.

6. The multi-fiber interface apparatus of claim 4 , wherein the first optically transmissive substrate or the second optically transmissive substrate comprises a plurality of first focusing lenses arranged in an optical path between the plurality of first mirrors and the plurality of second mirrors.

7. The multi-fiber interface apparatus of claim 1 , wherein the first optically transmissive substrate and the second optically transmissive substrate are arranged in a stacked relationship, with the second face abutting the third face.

8. The multi-fiber interface apparatus of claim 7 , wherein the at least one passive substrate alignment feature comprises at least one protrusion or recess associated with the first optically transmissive substrate that is configured to mate with at least one recess or protrusion associated with the second optically transmissive substrate.

9. The multi-fiber interface apparatus of claim 1 , wherein the at least one passive substrate alignment feature comprises a plurality of holes defined in one or more of the first optically transmissive substrate or the second optically transmissive substrate, and a plurality of pins configured to be received by the plurality of holes.

10. The multi-fiber interface apparatus of claim 9 , wherein the at least one passive substrate alignment feature comprises at least one first registration feature of the first optically transmissive substrate that is configured to mate with at least one second registration feature of the second optically transmissive substrate.

11. The multi-fiber interface apparatus of claim 1 , wherein the fiber array coupling member further comprises a plurality of passive fiber alignment features configured to align the plurality of optical fibers with the plurality of optical beam turning elements.

12. The multi-fiber interface apparatus of claim 11 , wherein the plurality of passive fiber alignment features comprises at least one V-groove array.

13. The multi-fiber interface apparatus of claim 1 , wherein the plurality of optical beam turning elements comprises a plurality of beam turning mirrors.

14. The multi-fiber interface apparatus of claim 13 , further comprising a plurality of beam collimating elements arranged between the plurality of optical fibers and the plurality of beam turning mirrors.

15. The multi-fiber interface apparatus of claim 1 , wherein the plurality of optical beam turning elements comprises beveled ends of the plurality of optical fibers when the plurality of optical fibers are received by the fiber array coupling member.

16. The multi-fiber interface apparatus of claim 1 , further comprising a printed circuit board defining a recess configured to receive the PIC, wherein the second optically transmissive substrate is mounted to the printed circuit board with the PIC received by the recess.

17. The multi-fiber interface apparatus of claim 1 , further comprising a plurality of electrically conductive first vias defined through the second optically transmissive substrate, wherein the plurality of electrically conductive first vias are accessible along the third face.

18. The multi-fiber interface apparatus of claim 1 , wherein the second optically transmissive substrate comprises a substrate recess configured to receive the PIC.

19. The multi-fiber interface apparatus of claim 18 , further comprising a printed circuit board, wherein the second optically transmissive substrate is mounted to the printed circuit board with the PIC received by the substrate recess.

20. The multi-fiber interface apparatus of claim 1 , further comprising a plurality of electrically conductive paths extending through both the first optically transmissive substrate and the second optically transmissive substrate.

21. The multi-fiber interface apparatus of claim 1 , further comprising a secondary circuit member arranged over the first face of the first substrate.

Assignments (1)
ASSIGNMENT OF ASSIGNOR'S INTEREST Recorded Dec 8, 2020
From: SCHAEVITZ, REBECCA KAYLA; SUTHERLAND, JAMES SCOTT; WU, QI
To: CORNING RESEARCH & DEVELOPMENT CORPORATION
Reel/Frame 054578/0800 →
Continuity (2)
Provisional Application 62937434 · Nov 19, 2019
Related Publication 20210149128A1 · May 20, 2021
Cited By (1)
US 12,487,417