IP Library › Granted Patent US 11,787,009
Granted Patent B2
US 11,787,009 · App. 16/127,345 · Granted Oct 17, 2023

Electric tool

Inventors: Yanfeng Fan (Nanjing, CN); Haijing Wang (Nanjing, CN); Baoshan Li (Nanjing, CN); Guoming Tong (Nanjing, CN); Tao Tao (Nanjing, CN); Xiang Zhao (Nanjing, CN)
Assignee: Nanjing Chervon Industry Co., Ltd.
B24B47/12B24B23/028B25F5/008H02K5/10H02K7/145H02K7/1163H02K9/06
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Quick Facts
Patent No.
US 11,787,009
App. No.
16/127,345
Granted
Oct 17, 2023
Kind
B2
Abstract

An electric tool includes an output member, a motor, and a housing. The motor includes a rotor shaft, a rotor core, and a stator component. The rotor shaft is configured to rotate around a first axis. The stator component includes a coil winding. The stator component surrounds the first axis to separate the accommodation cavity into a first space and a second space. The first space includes a first end and a second end. The motor further includes a first end cover and a second end cover. The first end cover is disposed at the first end of the first space. The second end cover is disposed at the second end of the first space. A passage is formed between the second end cover and a structure surrounding the first space, and the passage is configured to place the first space into communication with the second space.

Claims (56)

1. An electric tool, comprising:

an output member for outputting power;

a motor used to drive the output member to move to output power;

a fan fixedly connected to a rotor shaft, wherein when the fan rotates, a barometric pressure in a first space is less than a barometric pressure in a second space;

an air director comprising an annular portion around a first axis; and

a housing provided with an accommodation cavity used to accommodate the motor;

wherein the motor comprises:

the rotor shaft configured to rotate around the first axis;

a rotor core that synchronously rotates with the rotor shaft; and

a stator component comprising a stator core, a coil winding, and an insulation frame;

wherein the stator component surrounds the first axis to separate the accommodation cavity into the first space and the second space, the rotor core is disposed in the first space, the coil winding is disposed in the second space, and, along a direction of the first axis, the first space comprises a first end away from the output member and a second end close to the output member; and

wherein the motor further comprises:

a first end cover disposed at the first end of the first space to seal the first space at the first end of the first space; and

a second end cover, disposed at the second end of the first space, arranged to form a passage between the second end cover and a structure surrounding the first space with the passage being configured to place the first space into communication with the second space, and together, the stator core, the insulation frame, the first end cover, and the second end cover form the first space and the passage is located in the second end, and the second end cover and the air director are separately formed.

2. The electric tool according to claim 1 , wherein the second end cover rotates with the rotor shaft.

3. The electric tool according to claim 1 , wherein the passage comprises a narrowest passage portion having a smallest sectional area in a plane perpendicular to an extension direction of the passage, the first space extends along the direction of the first axis, and a sectional area of the narrowest passage portion is less than a largest sectional area of the first space in a plane perpendicular to the first axis.

4. The electric tool according to claim 1 , wherein the stator component further comprises a stator core comprising a yoke portion and multiple tooth portions extending from the yoke portion, an insulation frame is at least partially disposed between the stator core and the coil winding, the insulation frame comprises a front end portion close to the output member and a rear end portion away from the output member, and the first end cover is connected to the rear end portion of the insulation frame.

5. The electric tool according to claim 4 , wherein the insulation frame further comprises multiple enclosure portions that are spaced apart in a circumferential direction around the first axis, the enclosure portions form an opening used to make the tooth portion exposed, and the motor further comprises a spacer disposed between two adjacent enclosure portions.

6. The electric tool according to claim 4 , wherein the passage is formed between the second end cover and an end surface of the front end portion.

7. The electric tool according to claim 1 , wherein the second end cover is fixedly connected to the rotor shaft.

8. The electric tool according to claim 1 , wherein the fan is fixedly connected to the rotor shaft and the second end cover is fixedly connected to the fan.

9. The electric tool according to claim 1 , wherein the fan is fixedly connected to the rotor shaft and the fan is made of aluminum.

10. The electric tool according to claim 1 , wherein the space enclosed by the annular portion and the first space combines into an annular space sealed relative to the second space in a radial direction perpendicular to the first axis, and the passage is formed between the second end cover and an end surf ace of the annular portion.

11. The electric tool according to claim 10 , wherein an annular groove is formed on the second end cover, the annular portion is embedded into the annular groove, and there is a gap between the annular portion and a groove wall of the annular groove.

12. The electric tool according to claim 1 , wherein the passage comprises a first passage portion extending along a first line direction, a second passage portion extending along a second line direction, and the first line direction intersects with the second line direction.

13. The electric tool according to claim 1 , wherein the first end cover is made of a rubber material.

14. An angle grinder, comprising:

an output shaft used to install an abrasive disc;

a motor used to drive the output shaft to rotate;

a fan fixedly connected to a rotor shaft, wherein when the fan rotates, a barometric pressure in a first space is less than a barometric pressure in a second space;

an air director comprising an annular portion around a first axis; and

a housing provided with an accommodation cavity used to accommodate the motor;

wherein the motor comprises:

a rotor shaft configured to rotate around the first axis;

a rotor core synchronously rotating with the rotor shaft; and

a stator component comprising a stator core, a coil winding, and an insulation frame,

wherein the stator component surrounds the first axis to separate the accommodation cavity into a first space and a second space, the rotor core is disposed in the first space, the coil winding is disposed in the second space, and, along a direction of the first axis, the first space comprises a first end away from the output shaft and a second end close to the output shaft; and

wherein the motor further comprises:

a first end cover disposed at the first end of the first space, to seal the first space at the first end of the first space; and

a second end cover, disposed at the second end of the first space, arranged to form a passage between the second end cover and a structure surrounding the first space with the passage configured to place the first space into communication with the second space, the passage is located in the second end and together, the stator core, the insulation frame, the first end cover, and the second end cover form the first space.

15. The angle grinder according to claim 14 , wherein a space enclosed by the annular portion and the first space combines into an annular space sealed relative to the second space in a radial direction perpendicular to the first axis, the passage is formed between the second end cover and an end surface of the annular portion, an annular groove is formed on the second end cover, the annular portion is embedded into the annular groove and there is a gap between the annular portion and a groove wall of the annular groove.

16. A sander, comprising:

a baseboard used to install sandpaper;

a motor used to drive the baseboard to move;

a fan;

an air director comprising an annular portion around a first axis; and

a housing provided with an accommodation cavity used to accommodate the motor;

wherein the motor comprises:

a rotor shaft configured to rotate around the first axis;

a rotor core synchronously rotating with the rotor shaft; and

a stator component comprising a stator core, a coil winding, and an insulation frame;

wherein the fan is fixedly connected to the rotor shaft and when the fan rotates, a barometric pressure in a first space is less than a barometric pressure in a second space

wherein the stator component surrounds the first axis to separate the accommodation cavity into the first space and the second space, the rotor core is disposed in the first space, the coil winding is disposed in the second space, and along a direction of the first axis, the first space comprises a first end away from the baseboard and a second end close to the baseboard; and

the motor further comprises:

a first end cover disposed at the first end of the first space, to seal the first space at the first end of the first space; and

a second end cover, disposed at the second end of the first space, arranged to form a passage between the second end cover and a structure surrounding the first space with the passage is located in the second end and is configured to place the first space into communication with the second space and together, the stator core, the insulation frame, the first end cover, and the second end cover form the first space.

Assignments (1)
ASSIGNMENT OF ASSIGNOR'S INTEREST Recorded Sep 11, 2018
From: FAN, YANFENG; WANG, HAIJING; LI, BAOSHAN; TONG, GUOMING; TAO, TAO; ZHAO, XIANG
To: NANJING CHERVON INDUSTRY CO., LTD.
Reel/Frame 046835/0681 →
Priority Claims (1)
CN 201711183105.5 · Nov 23, 2017 · national
Continuity (1)
Related Publication 20190152018A1 · May 23, 2019