IP Library › Granted Patent US 11,788,502
Granted Patent B2
US 11,788,502 · App. 17/897,140 · Granted Oct 17, 2023

Hydroelectric turbine system and method of use

Inventor: Coty Church (Erie, CO)
Assignee: Tap Energy LLC
F03B5/00F05B2220/32F05B2220/7062F05B2240/24
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Quick Facts
Patent No.
US 11,788,502
App. No.
17/897,140
Granted
Oct 17, 2023
Kind
B2
Abstract

Systems and methods for generating electricity from a hydroelectric turbine are provided. In one aspect, the system employs a Tesla turbine to rotate a drive shaft, the drive shaft providing torque to operate an electrical generator. The incoming fluid flow that operates the Tesla turbine enters a hollow portion of the drive shaft and exists the system as an exhaust flow. The system may operate from standard water supplies provided to a residence or business, thereby reclaiming excess water pressure energy.

Claims (57)

1. A hydroelectric turbine system, the system comprising:

a body configured to receive an inlet fluid supply, the body having a longitudinal axis;

a set of turbine blade discs disposed within the body and in fluid communication with the inlet fluid supply;

a turbine shaft axially mounted along the longitudinal axis and coupled to the set of turbine blade discs, the turbine shaft having a hollow turbine shaft portion configured to carry a fluid;

a shaft coupler axially mounted along the longitudinal axis and coupled to the turbine shaft; and

an electrical generator coupled to the shaft coupler;

wherein:

the inlet fluid supply imparts a disc torque to the set of turbine blade discs and flows into the hollow turbine shaft portion;

the turbine shaft receives the disc torque urging the turbine shaft to rotate along the longitudinal axis;

the shaft coupler rotates about the longitudinal axis to yield a rotating shaft coupler;

the electrical generator generates electricity as enabled by the rotating shaft coupler; and

the inlet fluid supply enters the hollow turbine shaft portion and forms an exhaust fluid stream within the hollow turbine shaft portion.

2. The system of claim 1 , wherein the exhaust fluid stream exits the body through the hollow turbine shaft portion.

3. The system of claim 1 , wherein the inlet fluid supply is provided by a water utility water supply.

4. The system of claim 1 , wherein the electrical generator is a DC generator and the electricity includes DC electricity.

5. The system of claim 1 , further comprising a system controller operating to control at least one of an inlet fluid supply pressure and an inlet fluid supply flow rate.

6. The system of claim 1 , wherein the body comprises a body chamber configured to direct the inlet fluid supply to substantially flow tangentially along a disc surface of each turbine blade disc; and each turbine blade disc of the set of turbine blade discs comprises a set of bosses disposed on a respective disc surface.

7. The system of claim 1 , wherein: the shaft coupler is a magnetic shaft coupler; and the shaft coupler is magnetically coupled to the turbine shaft.

8. A method of generating electricity from a hydroelectric turbine device, the method comprising:

providing the hydroelectric turbine device comprising:

a body configured to receive an inlet fluid supply, the body having a longitudinal axis;

a set of turbine blade discs disposed within the body and in fluid communication with the inlet fluid supply;

a turbine shaft axially mounted along the longitudinal axis and coupled to the set of turbine blade discs, the turbine shaft having a turbine shaft interior configured to carry a fluid;

a shaft coupler axially mounted along the longitudinal axis and coupled to the turbine shaft; and

an electrical generator coupled to the shaft coupler;

supplying the inlet fluid supply to the body;

directing the inlet fluid supply to flow along a disc surface of each turbine blade disc of the set of turbine blade discs;

generating a disc torque from the set of turbine blade discs;

flowing the inlet fluid supply within the turbine shaft interior to form an exhaust fluid stream;

flowing the exhaust fluid stream from the body;

receiving, by the turbine shaft, the disc torque;

rotating the turbine shaft as urged by the disc torque;

receiving, by the shaft coupler, the disc torque to generate a coupler torque; and

generating electricity by the electrical generator as enabled by the coupler torque.

9. The method of claim 8 , wherein: the shaft coupler is a magnetic shaft coupler; and the shaft coupler is magnetically coupled to the turbine shaft.

10. The method of claim 8 , wherein each turbine blade disc of the set of turbine blade discs comprises a set of bosses disposed on a respective disc surface.

11. The method of claim 8 , wherein the inlet fluid supply is provided by a water utility water supply.

12. The method of claim 8 , wherein the electrical generator is a DC generator and the electricity includes DC electricity.

13. The method of claim 8 , further comprising a system controller operating to control at least one of an inlet fluid supply pressure and an inlet fluid supply flow rate.

14. A hydroelectric turbine device to generate electricity, the device comprising:

a body having a longitudinal axis and configured to receive an inlet fluid stream;

a plurality of turbine blade discs positioned within the body, each turbine blade disc: i) having a turbine blade disc surface oriented substantially parallel to the inlet fluid stream as the inlet fluid stream flows over the turbine blade disc surface to generate a disc torque, and ii) configured to rotate about the longitudinal axis;

a perforated turbine shaft configured to carry a fluid and positioned to rotate about the longitudinal axis, the plurality of turbine blade discs axially positioned concentrically about the perforated turbine shaft and rotating with a rotation of the perforated turbine shaft;

a shaft coupler in communication with the perforated turbine shaft, the shaft coupler configured to rotate about the longitudinal axis as urged by the rotation of the perforated turbine shaft; and

an electrical generator coupled to the shaft coupler;

wherein:

the inlet fluid stream enters and flows within the perforated turbine shaft;

the shaft coupler generates a shaft coupler torque upon the rotation of the perforated turbine shaft; and

the electrical generator generates electricity as enabled by the shaft coupler torque.

15. The device of claim 14 , wherein the inlet fluid stream enters the perforated turbine shaft through one or more apertures of the perforated turbine shaft to form a perforated turbine shaft fluid stream.

16. The device of claim 15 , wherein the perforated turbine shaft fluid stream exits the body.

17. The device of claim 14 , wherein:

the shaft coupler is a magnetic shaft coupler; and

the shaft coupler is magnetically coupled to the perforated turbine shaft.

18. The device of claim 14 , wherein the inlet fluid supply is provided by a water utility water supply.

19. The device of claim 14 , wherein the electrical generator is a DC generator and the electricity includes DC electricity.

20. The device of claim 14 , further comprising a system controller operating to control at least one of an inlet fluid supply pressure and an inlet fluid supply flow rate.

Assignments (2)
ASSIGNMENT OF ASSIGNOR'S INTEREST Recorded Nov 3, 2023
From: CHURCH, COTY
To: TAP ENERGY LLC
Reel/Frame 065444/0208 →
ASSIGNMENT OF ASSIGNOR'S INTEREST Recorded Oct 12, 2022
From: CHURCH, COTY
To: TAP ENERGY LLC
Reel/Frame 061386/0660 →
Continuity (2)
Provisional Application 63240815 · Sep 3, 2021
Related Publication 20230072544A1 · Mar 9, 2023