Automated smart vise system
An automated vise is disclosed. A gross moveable jaw drive has a stroke longer than the stroke of a fine moveable jaw drive. With this construction, the gross moveable jaw drive can be utilized to actuate the one or more moveable jaws of the vise over a distance greater than the fine moveable jaw drive stroke to a position in which actuation of the fine moveable jaw drive is capable of positioning the one or more moveable jaws in a clamp position to apply pressure to hold the workpiece for machining by, e.g., a CNC machine. In this way, the automated vise can account for workpieces of differing size.
1. A vise for holding a workpiece in a forming machine, comprising:
a moveable jaw moveable between an open position and a clamp position, whereby the moveable jaw allows a workpiece to be positioned in the vise in the open position and the moveable jaw clamps the workpiece in the vise in the clamp position;
a gross moveable jaw drive connected to the moveable jaw and operable to actuate the moveable jaw between the open position and the clamp position, the gross moveable jaw drive comprising a lock selectively restricting a movement of the moveable jaw toward the open position; and
a fine moveable jaw drive connected to the moveable jaw and operable to actuate the moveable jaw between the open position and the clamp position, whereby the gross moveable jaw drive is operable to actuate the moveable jaw to a near clamp position and the fine moveable jaw drive is operable to actuate the moveable jaw from the near clamp position to the clamp position to hold the workpiece during a forming operation;
wherein the lock is moveable between an unlock position allowing the gross moveable jaw drive to actuate the moveable jaw between the open position and the clamp position, and a lock position restricting a movement of the moveable jaw toward the open position within one of a plurality of gross increments, and wherein the fine moveable jaw drive is operable to actuate the moveable jaw within one of the plurality of gross increments.
2. The vise of claim 1 , wherein the gross moveable jaw drive comprises a drive screw and the lock comprises an inefficiency in the drive screw, whereby the inefficiency in the drive screw prevents back-driving of the gross moveable jaw drive to restrict a movement of the moveable jaw toward the open position.
3. The vise of claim 1 , wherein the fine moveable jaw drive comprises a pneumatic moveable jaw drive.
4. The vise of claim 1 , wherein the fine moveable jaw drive comprises a hydraulic moveable jaw drive.
5. The vise of claim 1 , wherein the gross moveable jaw drive comprises a drive gear.
6. The vise of claim 5 , wherein the lock restricts movement of the drive gear in the lock position.
7. The vise of claim 1 , further comprising:
a controller communicatively connected to the gross moveable jaw drive to allow the controller to control an actuation of the gross moveable jaw drive.
8. The vise of claim 7 , further comprising:
a proximity sensor positioned to detect a preset position of the moveable jaw relative to the workpiece, the proximity sensor communicatively connected to the controller, the controller ceasing actuation of the gross moveable jaw drive if the proximity sensor detects the preset position of the moveable jaw relative to the workpiece.
9. The vise of claim 7 , further comprising:
a motor sensor operable detect the when the moveable jaw has contacted the workpiece.
10. The vise of claim 9 , wherein the motor sensor comprises:
a motor load sensor operable to detect a motor load, the motor load sensor communicatively connected to the controller, the controller ceasing actuation of the gross moveable jaw drive if the motor load sensor detects that the moveable jaw has contacted the workpiece.
11. The vise of claim 7 , further comprising:
an input communicatively connected to the controller, the controller configured to receive via the input a workpiece dimension to be clamped by the vise, the controller ceasing actuation of the gross moveable jaw drive when the moveable jaw reaches the near clamp position, whereby the fine moveable jaw drive is operable to actuate the moveable jaw from the near clamp position to the clamp position to hold the workpiece during a forming operation.
12. The vise of claim 1 , wherein the moveable jaw comprises a moveable jaw assembly comprising a moveable jaw carriage and a moveable jaw moveable by the fine moveable jaw drive relative to the moveable jaw carriage, the lock operable to restrict movement of the moveable jaw carriage while movement of the moveable jaw relative to the moveable jaw carriage via the fine moveable jaw drive is still allowed.
13. The vise of claim 1 , wherein the gross moveable jaw drive comprises a drive gear having a plurality of teeth, and wherein the lock comprises a pawl moveable into locking engagement with the plurality of teeth.
14. The vise of claim 1 , wherein the lock comprises a torque coupling.
15. The vise of claim 1 , further comprising:
a stationary jaw, the moveable jaw clamping the workpiece with the moveable jaw and the stationary jaw in the clamp position.
16. The vise of claim 15 , wherein a jaw opening is defined between the stationary jaw and the moveable jaw, the workpiece positioned in the jaw opening in the clamp position.
17. The vise of claim 1 , further comprising a second jaw, wherein the moveable jaw is moved away from the second jaw to position the vise from the open position to the clamp position.
18. The vise of claim 1 , wherein the moveable jaw comprises a plurality of moveable jaws.