IP Library › Granted Patent US 11,794,819
Granted Patent B2
US 11,794,819 · App. 16/992,127 · Granted Oct 24, 2023

In-vehicle structure of electrical equipment

Inventors: Takashi Hamada (Aki-gun, JP); Kazuki Hirota (Aki-gun, JP); Satoshi Nakamura (Aki-gun, JP); Toshimitsu Yugami (Aki-gun, JP); Yoshiaki Noguchi (Aki-gun, JP); Koji Jahara (Aki-gun, JP)
Assignee: MAZDA MOTOR CORPORATION
B62D25/082B60K6/24B60K6/26B60K6/28B60R16/0207B62D21/15
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Quick Facts
Patent No.
US 11,794,819
App. No.
16/992,127
Granted
Oct 24, 2023
Kind
B2
Abstract

In an engine compartment, an engine, a generator using the engine as a power source, a motor for driving the vehicle, and a gear box are arranged in alignment in a vehicle width direction. The first high-voltage equipment is vertically provided on a generating unit that includes the engine and the generator. The second high-voltage equipment is vertically provided on a drive unit that includes the motor and the gear box. The first high-voltage equipment and the second high-voltage equipment are coupled by a coupling member that extends substantially horizontally in the vehicle width direction and supports the high-voltage equipment, against a falling load directed from one thereof toward the other.

Claims (53)

1. An in-vehicle structure disposed in an engine compartment in a front portion of a vehicle, the in-vehicle structure comprising:

a power generator that includes an engine and a generator that uses the engine as a power source;

a drive system having a motor that supplies drive power to the vehicle;

first high-voltage equipment;

second high-voltage equipment; and

a mechanical coupler including a longitudinal plate that spans a gap between the first high-voltage equipment and the second high-voltage equipment, the mechanical coupler couples a top of the first high-voltage equipment to a top of the second high-voltage equipment, wherein

the power generator and the drive system are arranged in alignment in a vehicle width direction in the engine compartment,

the first high-voltage equipment is vertically provided on one of the power generator and the drive system, wherein vertically provided for equipment means a main face of the equipment is longer than a side face of the equipment, and the main face extends in a vertical direction,

the second high-voltage equipment is vertically provided on the power generator under a condition the first high-voltage equipment is vertically provided on the drive system, and second high-voltage equipment is vertically provided on the drive system under a condition the first high-voltage equipment is vertically provided on the power generator, and

the mechanical coupler extends horizontally in the vehicle width direction, and supports the first high-voltage equipment and the second high-voltage equipment against a falling load imposed on at least one of the first high-voltage equipment and the second high-voltage equipment as a result of a vehicle collision.

2. The in-vehicle structure according to claim 1 , wherein

the first high-voltage equipment is electrical equipment configured to charge a battery via the generator, and

the second high-voltage equipment is electrical equipment configured to control a drive operation of the motor by the battery.

3. The in-vehicle structure according to claim 1 further comprising:

a high-voltage harness that connects the first high-voltage equipment and the second high-voltage equipment, wherein

an upper side of the high-voltage harness is covered with the mechanical coupler.

4. The in-vehicle structure according to claim 2 further comprising:

a high-voltage harness that connects the first high-voltage equipment and the second high-voltage equipment, wherein

an upper side of the high-voltage harness is covered with the mechanical coupler.

5. The in-vehicle structure according to claim 1 , wherein

a front end of the first high-voltage equipment extends further to a front side of the vehicle in comparison with a front end of the second high-voltage equipment, and

a longitudinal width of the mechanical coupler is shaped to gradually increase from the second high-voltage equipment, and a front edge of the mechanical coupler is inclined to the front of the vehicle from the second high-voltage equipment toward the first high-voltage equipment.

6. The in-vehicle structure according to claim 2 , wherein

a front end of the first high-voltage equipment extends further to a front side of the vehicle in comparison with a front end of the second high-voltage equipment, and

a longitudinal width of the mechanical coupler is shaped to gradually increase from the second high-voltage equipment, and a front edge of the mechanical coupler is inclined to the front of the vehicle from the second high-voltage equipment toward the first high-voltage equipment.

7. The in-vehicle structure according to claim 3 , wherein

a front end of the first high-voltage equipment extends further to a front side of the vehicle in comparison with a front end of the second high-voltage equipment, and

a longitudinal width of the mechanical coupler is shaped to gradually increase from the second high-voltage equipment, and a front edge of the mechanical coupler is inclined to the front of the vehicle from the second high-voltage equipment toward the first high-voltage equipment.

8. The in-vehicle structure according to claim 1 , wherein

one of the first high-voltage equipment and the second high-voltage equipment is elastically supported on the power generator or on the drive system such that an inclination of the one of the first high-voltage equipment and the second high-voltage equipment to the other when the falling load is imposed.

9. The in-vehicle structure according to claim 2 , wherein

one of the first high-voltage equipment and the second high-voltage equipment is elastically supported on the power generator or on the drive system such that an inclination of the one of the first high-voltage equipment and the second high-voltage equipment to the other when the falling load is imposed.

10. The in-vehicle structure according to claim 3 , wherein

one of the first high-voltage equipment and the second high-voltage equipment is elastically supported on the power generator or on the drive system such that an inclination of the one of the first high-voltage equipment and the second high-voltage equipment to the other when the falling load is imposed.

11. The in-vehicle structure according to claim 5 , wherein

one of the first high-voltage equipment and the second high-voltage equipment is elastically supported on the power generator or on the drive system such that an inclination of the one of the first high-voltage equipment and the second high-voltage equipment to the other when the falling load is imposed.

12. The in-vehicle structure according to claim 1 , wherein

the mechanical coupler elastically receives one of the first high-voltage equipment and the second high-voltage equipment in response to the one of the first high-voltage equipment and the second high-voltage equipment being inclined to the other of the one of the first high-voltage equipment and the second high-voltage equipment when the falling load is imposed.

13. The in-vehicle structure according to claim 2 , wherein

the mechanical coupler elastically receives one of the first high-voltage equipment and the second high-voltage equipment in response to the one of the first high-voltage equipment and the second high-voltage equipment being inclined to the other of the one of the first high-voltage equipment and the second high-voltage equipment when the falling load is imposed.

14. The in-vehicle structure according to claim 3 , wherein

the mechanical coupler elastically receives one of the first high-voltage equipment and the second high-voltage equipment in response to the one of the first high-voltage equipment and the second high-voltage equipment being inclined to the other of the one of the first high-voltage equipment and the second high-voltage equipment when the falling load is imposed.

15. The in-vehicle structure according to claim 5 , wherein

the mechanical coupler elastically receives one of the first high-voltage equipment and the second high-voltage equipment in response to the one of the first high-voltage equipment and the second high-voltage equipment being inclined to the other of the one of the first high-voltage equipment and the second high-voltage equipment when the falling load is imposed.

16. The in-vehicle structure according claim 1 , wherein

the mechanical coupler has a U-shaped cross-sectional shape in a longitudinal direction of the vehicle.

17. The in-vehicle structure according to claim 1 , wherein

respective heights of upper sides of the first high-voltage equipment and the second high-voltage equipment match each other, and the mechanical coupler couples the upper sides of the first high-voltage equipment and the second high-voltage equipment.

18. The in-vehicle structure according to claim 1 , wherein

main faces of the first high-voltage equipment are orthogonal to main faces of the second high-voltage equipment.

19. The in-vehicle structure according to claim 1 , wherein

the first high-voltage equipment comprises an AC-to-DC converter, and

the second high-voltage equipment includes a DC/DC converter and an inverter.

Assignments (1)
ASSIGNMENT OF ASSIGNOR'S INTEREST Recorded Aug 13, 2020
From: HAMADA, TAKASHI; HIROTA, KAZUKI; NAKAMURA, SATOSHI; YUGAMI, TOSHIMITSU; NOGUCHI, YOSHIAKI; JAHARA, KOJI
To: MAZDA MOTOR CORPORATION
Reel/Frame 053481/0527 →
Priority Claims (1)
JP 2019-153130 · Aug 23, 2019 · national
Continuity (1)
Related Publication 20210053624A1 · Feb 25, 2021
Cited By (1)
US 12,589,810