IP Library › Granted Patent US 11,795,309
Granted Patent B2
US 11,795,309 · App. 17/592,067 · Granted Oct 24, 2023

Olefin-based polymer composition with voiding agent and article

Inventors: Andrew Dennis Burton (Neenah, WI); Adam William Mix (Cranberry Township, PA); Ryan James McEneany (Appleton, WI)
Assignee: VOID Technologies Limited
C08L23/0815B29C48/0018C08J5/18C08L2203/16C08L2205/025C08L2205/20C08L2205/22C08L2207/066
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Quick Facts
Patent No.
US 11,795,309
App. No.
17/592,067
Granted
Oct 24, 2023
Kind
B2
Abstract

In an embodiment, the present disclosure provides a composition composed of (A) a continuous phase composed of an olefin-based polymer, and (B) particles of a voiding agent dispersed in the continuous phase, the voiding agent composed of a functionalized styrene polymer having a glass transition temperature greater than or equal to 90° C. In another embodiment, the present disclosure provides an oriented article having (A) a continuous phase composed of an olefin-based polymer, and (B) particles of a voiding agent dispersed in the continuous phase. The voiding agent is composed of a functionalized styrene polymer having a glass transition temperature greater than or equal to 90° C. The oriented article includes (C) a plurality of elongated voids dispersed throughout the continuous phase. The oriented article has a density less than 0.9 g/cc.

Claims (38)

1. A composition comprising:

(A) a continuous phase comprising an olefin-based polymer that is an enzyme-based polymer; and

(B) particles of a voiding agent dispersed in the continuous phase, the voiding agent comprising a functionalized styrene polymer having a glass transition temperature greater than or equal to 90° C., and the voiding agent is styrene maleic anhydride (SMA).

2. The composition of claim 1 wherein the particles of the voiding agent have an average cross-section diameter from 0.2 microns to less than 2.0 microns.

3. The composition of claim 1 comprising

from 70 wt % to 97 wt % of the olefin-based polymer; and

from 3 wt % to 30 wt % of the voiding agent.

4. The composition of claim 1 wherein the composition further comprises a film resin.

5. The composition of claim 4 wherein the composition comprises

the film resin; and

a masterbatch comprising (A) the olefin-based polymer and (B) the particles of the voiding agent.

6. An oriented article comprising:

(A) a continuous phase comprising an olefin-based polymer that is an ethylene-used polymer; and

(B) particles of a voiding agent dispersed in the continuous phase, the voiding agent comprising a functionalized styrene polymer having a glass transition temperature greater than or equal to 90° C., and the voiding agent is styrene maleic anhydride (SMA);

(C) a plurality of elongated voids dispersed throughout the continuous phase; and

the oriented article has a density less than 0.9 g/cc.

7. The oriented article of claim 6 comprising a second olefin-based polymer, the second olefin-based polymer different than the olefin-based polymer of the continuous phase.

8. The oriented article of claim 6 wherein the oriented article is selected from the group consisting of an oriented film article, an oriented sheet, an oriented fiber, an oriented filament, and an oriented tube.

9. The oriented article of claim 8 wherein the oriented film article is an oriented monolayer film.

10. The oriented article of claim 8 wherein the oriented film article is an oriented multilayer film and at least one of the layers of the oriented multilayer film comprises

(A) the continuous phase comprising an olefin-based polymer;

(B) the particles of a voiding agent dispersed in the continuous phase, the voiding agent comprising a functionalized styrene polymer having a glass transition temperature greater than or equal to 90° C.; and

(C) a plurality of elongated voids dispersed throughout the continuous phase; and

the oriented multilayer film has a density less than 0.9 g/cc.

11. The oriented article of claim 6 wherein the oriented article has a degree of orientation from 1,1× to 10× in a direction selected from the group consisting of a machine direction, a transverse direction, and both a machine direction and a transverse direction.

12. The oriented article of claim 10 wherein the multilayer film is a three-layer film with a core layer comprising

(A) the continuous phase comprising the olefin-based polymer;

(B) the particles of the voiding agent dispersed in the continuous phase, the voiding agent comprising the functionalized styrene polymer having a glass transition temperature greater than or equal to 90° C.; and

(C) a plurality of elongated voids dispersed throughout the continuous phase; and the oriented multilayer film has a density from 0.70 g/cc to 0.89 g/cc.

13. The oriented article of claim 9 wherein the ethylene-based polymer is an ethylene/C 4 -C 8 α-olefin copolymer and the oriented monolayer film comprises from 3 wt % to 30 wt % particles of the voiding agent.

14. The oriented article of claim 10 wherein the continuous phase (A) comprises the olefin-based polymer that is an ethylene/C 4 -C 8 α-olefin copolymer, and

a second olefin-based polymer that is a second ethylene/C 4 -C 8 α-olefin copolymer different than the ethylene/C 4 -C 8 α-olefin copolymer for the olefin-based polymer.

15. The oriented article of claim 14 wherein the at least one of the layers comprises from 3 wt % to 30 wt % particles of the voiding agent.

16. The oriented article of claim 12 wherein the continuous phase (A) comprises the olefin-based polymer that is an ethylene/C 4 -C 8 α-olefin copolymer, and

a second olefin-based polymer that is a second ethylene/C 4 -C 8 α-olefin copolymer different than the ethylene/C 4 -C 8 α-olefin copolymer for the olefin-based polymer.

17. The oriented article of claim 16 wherein the core layer comprises from 3 wt % to 30 wt % particles of the voiding agent.

18. The oriented article of claim 17 comprising two skin layers, a skin layer on opposing sides of the core layer, each skin layer comprising an ethylene/C 4 -C 8 α-olefin copolymer.

19. The oriented article of claim 18 wherein the ethylene/C 4 -C 8 α-olefin copolymer in the skin layer is the same as the second ethylene/C 4 -C 8 α-olefin copolymer in the core layer.

Assignments (1)
ASSIGNMENT OF ASSIGNOR'S INTEREST Recorded Feb 3, 2022
From: BURTON, ANDREW DENNIS; MIX, ADAM WILLIAM; MCENEANY, RYAN JAMES
To: VOID TECHNOLOGIES LIMITED
Reel/Frame 058880/0679 →
Continuity (2)
Provisional Application 63146941 · Feb 8, 2021
Related Publication 20220251354A1 · Aug 11, 2022