IP Library › Granted Patent US 11,798,719
Granted Patent B2
US 11,798,719 · App. 16/296,348 · Granted Oct 24, 2023

Soft magnetic metal powder, dust core, and magnetic component

Inventors: Kazuhiro Yoshidome (Tokyo, JP); Hiroyuki Matsumoto (Tokyo, JP); Kenji Horino (Tokyo, JP); Satoko Mori (Tokyo, JP); Takuma Nakano (Tokyo, JP); Seigo Tokoro (Tokyo, JP); Shota Otsuka (Tokyo, JP); Toru Ujiie (Tokyo, JP); Kentaro Mori (Tokyo, JP)
Assignee: TDK CORPORATION
H01F1/24B22F1/16H01F1/26H01F1/33H01F1/38H01F3/08B22F2301/35B22F2304/10H01F1/15308H01F1/15333H01F27/255H01F41/0246
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Quick Facts
Patent No.
US 11,798,719
App. No.
16/296,348
Granted
Oct 24, 2023
Kind
B2
Abstract

A soft magnetic metal powder having soft magnetic metal particles, wherein a surface of the soft magnetic metal particle is covered by a coating part, the coating part has a first coating part, a second coating part, and a third coating part in this order from the surface of the soft magnetic metal particle towards outside, the first coating part includes oxides of Si as a main component, the second coating part includes oxides of Fe as a main component, and the third coating part includes a compound of at least one element selected from the group consisting of P, Si, Bi, and Zn.

Claims (20)

1. A soft magnetic metal powder having coated particles, each comprising a soft magnetic metal particle including Fe, and a coating part,

wherein the soft magnetic metal particle is spherical,

the coating part is formed on a surface of the soft magnetic metal particle,

the coating part has a first coating part, a second coating part, and a third coating part in this order from the surface of the soft magnetic metal particle towards outside,

the first coating part includes an oxide of Si as a main component,

the second coating part includes an oxide of Fe as a main component,

the third coating part includes an oxide of at least one element selected from the group consisting of P, Si, Bi, and Zn,

a soft magnetic metal fine particle exists inside the third coating part, and

a thickness of the third coating part is 5 nm or more and 200 nm or less.

2. The soft magnetic metal powder according to claim 1 , wherein a ratio of trivalent Fe atoms is 50% or more among Fe atoms of the oxide of Fe included in the second coating part.

3. The soft magnetic metal powder according to claim 1 , wherein an aspect ratio of the soft magnetic metal fine particle is 1:2 to 1:10000.

4. The soft magnetic metal powder according to claim 2 , wherein an aspect ratio of the soft magnetic metal fine particle is 1:2 to 1:10000.

5. The soft magnetic metal powder according to claim 1 , wherein the soft magnetic metal particle includes a crystalline region, and an average crystallite size is 1 nm or more and 50 nm or less.

6. The soft magnetic metal powder according to claim 1 , wherein the soft magnetic metal particle is amorphous.

7. A dust core constituted by the soft magnetic metal powder according to claim 1 .

8. A magnetic component comprising the dust core according to claim 7 .

9. The soft magnetic metal powder according to claim 1 , wherein the soft magnetic metal fine particle has a short diameter direction and a long diameter direction,

the short diameter direction is approximately parallel to a radial direction of the coated particle, and

the long diameter direction is approximately parallel to a circumference direction of the coated particle.

10. The soft magnetic metal powder according to claim 1 , wherein the oxide of the third coating part is an oxide glass.

Assignments (1)
ASSIGNMENT OF ASSIGNOR'S INTEREST Recorded Mar 8, 2019
From: YOSHIDOME, KAZUHIRO; MATSUMOTO, HIROYUKI; HORINO, KENJI; MORI, SATOKO; NAKANO, TAKUMA; TOKORO, SEIGO; OTSUKA, SHOTA; UJIIE, TORU; MORI, KENTARO
To: TDK CORPORATION
Reel/Frame 048547/0679 →
Priority Claims (1)
JP 2018-043645 · Mar 9, 2018 · national
Continuity (1)
Related Publication 20190279801A1 · Sep 12, 2019