IP Library Granted Patent US 11,799,112
Granted Patent B2
US 11,799,112 · App. 17/686,631 · Granted Oct 24, 2023

Polybenzimidazole (PBI) membranes for redox flow batteries

Inventors: Brian C. Benicewicz (Columbia, SC); Laura Murdock (Columbia, SC); Lihui Wang (West Columbia, SC); Fei Huang (West Columbia, SC); Andrew Pingitore (Columbia, SC)
Assignee: University of South Carolina
H01M8/1027H01M4/8828H01M4/92H01M8/1032H01M8/1044H01M8/1048H01M8/1067H01M8/1081H01M4/8605
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Quick Facts
Patent No.
US 11,799,112
App. No.
17/686,631
Granted
Oct 24, 2023
Kind
B2
Abstract

Disclosed are redox flow battery membranes, redox flow batteries incorporating the membranes, and methods of forming the membranes. The membranes include a polybenzimidazole gel membrane that is capable of incorporating a high liquid content without loss of structure that is formed according to a process that includes in situ hydrolysis of a polyphosphoric acid solvent. The membranes are imbibed with a redox flow battery supporting electrolyte such as sulfuric acid and can operate at very high ionic conductivities of about 100 mS/cm or greater. Redox flow batteries incorporating the PBI-based membranes can operate at high current densities of about 100 mA/cm 2 or greater.

Claims (22)

1. A redox flow battery membrane comprising:

a polybenzimidazole gel membrane, the polybenzimidazole gel membrane being a self-supporting membrane capable of incorporating a liquid content of about 60 wt. % or more without loss of structure, wherein the polybenzimidazole gel membrane is free of phosphoric acid and polyphosphoric acid; and

a redox flow battery supporting electrolyte imbibed within the polybenzimidazole gel membrane; wherein

the redox flow battery membrane exhibits an in-plane ionic conductivity in a 2.6 M sulfuric acid solution of about 100 mS/cm or greater.

2. The redox flow battery membrane of claim 1 , wherein the polybenzimidazole gel membrane exhibits an in-plane ionic conductivity in a 2.6 M sulfuric acid solution of about 200 mS/cm or greater.

3. The redox flow battery membrane of claim 1 , wherein the polybenzimidazole of the gel membrane comprises one or more of the following repeating units:

or any combination thereof, in which n and m are each independently 1 or greater, about 10 or greater, or about 100 or greater.

4. The redox flow battery membrane of claim 1 , wherein the supporting electrolyte comprises a mineral acid, an organic acid, or a combination of one or more mineral acids and/or one or more organic acid.

5. The redox flow battery membrane of claim 1 , wherein the supporting electrolyte comprises hydrochloric acid, nitric acid, fluorosulfonic acid, acetic acid, formic acid, p-toluene sulfonic acid, trifluoromethane sulfonic acid, or any mixture thereof.

6. The redox flow battery membrane of claim 1 , wherein the supporting electrolyte comprises sodium chloride, potassium chloride, sodium hydroxide, potassium hydroxide, sodium sulfide, potassium sulfide, or any combination thereof.

7. The redox flow battery membrane of claim 1 , wherein the polybenzimidazole gel membrane is crosslinked.

8. The redox flow battery membrane of claim 1 , wherein the polybenzimidazole gel membrane is free of organic solvents.

9. The redox flow battery membrane of claim 1 , wherein the supporting electrolyte comprises a tetraalkylammonium cation.

10. The redox flow battery membrane of claim 1 , wherein the supporting electrolyte comprises sulfuric acid.

11. A redox flow battery comprising a polybenzimidazole gel membrane and a redox flow battery supporting electrolyte imbibed within the polybenzimidazole gel membrane, the polybenzimidazole gel membrane being a self-supporting membrane capable of incorporating a liquid content of about 60 wt. % or more without loss of structure, wherein the polybenzimidazole gel membrane is free of phosphoric acid and polyphosphoric acid, wherein the redox flow battery is capable of operation at a current density of about 100 mA/cm 2 or greater.

12. The redox flow battery of claim 11 , wherein the redox flow battery is a vanadium redox flow battery.

13. The redox flow battery of claim 11 , wherein the redox flow battery has a coulombic efficiency of about 90% or greater and/or an energy efficiency of about 75% or greater and/or a voltage efficiency of about 80% or greater at a current density of 242 mA/cm 2 .

14. The redox flow battery of claim 11 , wherein the redox flow battery has a coulombic efficiency of about 90% or greater and/or an energy efficiency of about 65% or greater and/or a voltage efficiency of about 65% or greater at a current density of 483 mA/cm 2 .

15. The redox flow battery of claim 11 , wherein the polybenzimidazole gel membrane is free of organic solvents.

16. The redox flow battery of claim 11 , wherein the supporting electrolyte comprises a mineral acid, a strong organic acid, or a combination of one or more mineral acids and/or one or more organic acid.

17. The redox flow battery of claim 11 , wherein the supporting electrolyte comprises sodium chloride, potassium chloride, sodium hydroxide, potassium hydroxide, sodium sulfide, potassium sulfide, or any combination thereof.

18. The redox flow battery of claim 11 , wherein the supporting electrolyte comprises sulfuric acid.

Assignments (2)
CONFIRMATORY LICENSE Recorded Jan 11, 2024
From: UNIVERSITY OF SOUTH CAROLINA
To: U.S. DEPARTMENT OF ENERGY
Reel/Frame 066272/0140 →
ASSIGNMENT OF ASSIGNOR'S INTEREST Recorded Mar 4, 2022
From: BENICEWICZ, BRIAN C.; MURDOCK, LAURA A.; WANG, LIHUI; HUANG, FEI; PINGITORE, ANDREW
To: UNIVERSITY OF SOUTH CAROLINA
Reel/Frame 059169/0769 →
Continuity (3)
Division 16570290 · Sep 13, 2019
Provisional Application 62731156 · Sep 14, 2018
Related Publication 20220367897A1 · Nov 17, 2022