IP Library Granted Patent US 11,799,406
Granted Patent B2
US 11,799,406 · App. 16/827,179 · Granted Oct 24, 2023

Systems and methods to control auxiliary power output voltage using a welding output voltage

Inventor: Ross Neal Renner (Black Creek, WI)
Assignee: Illinois Tool Works Inc.
H02P9/14B23K9/1006G05F1/02H02P9/006H02P9/04
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Quick Facts
Patent No.
US 11,799,406
App. No.
16/827,179
Granted
Oct 24, 2023
Kind
B2
Abstract

Systems and methods to control auxiliary power output voltage using a welding output voltage are disclosed. An example power system includes an engine, a generator to provide electrical power based on mechanical power received from the engine, the electrical power comprising welding-type power and non-welding power, and a controller to control the generator or the engine to increase or decrease a voltage of the non-welding power based on a voltage measurement of the welding-type power.

Claims (25)

1. A power system, comprising:

a generator to provide electrical power based on mechanical power received from an engine, the electrical power comprising welding-type power and non-welding power;

a controller to control the generator or the engine to increase or decrease a voltage of the non-welding power based on a voltage measurement of the welding-type power; and

an overvoltage protection circuit comprises redundant circuits configured to selectively disable the non-welding power from the generator when the voltage measurement exceeds a first threshold voltage.

2. The power system as defined in claim 1 , wherein the controller is to decrease the voltage of the non-welding power when the voltage measurement of the welding-type power exceeds a third threshold.

3. The power system as defined in claim 2 , wherein the overvoltage protection circuit is to disable the welding-type power when the voltage measurement exceeds a second threshold, the second threshold being a higher voltage than the first threshold.

4. The power system as defined in claim 3 , wherein the redundant circuits are further configured to selectively disconnect the welding-type output from the generator.

5. The power system as defined in claim 1 , further comprising a voltage sensor to measure an open circuit voltage for a welding-type output and to provide a signal representative of the open circuit voltage to the controller as the voltage measurement of the welding-type power.

6. The power system as defined in claim 1 , wherein the controller is to control the generator to increase the voltage of the non-welding power by increasing a field current of the generator.

7. The power system as defined in claim 1 , wherein the controller is to control the generator to decrease the voltage of the non-welding power by decreasing a field current of the generator.

8. The power system as defined in claim 1 , wherein the controller is to control the generator or the engine to increase or decrease the voltage of the non-welding power when a welding-type output is not providing the welding-type power.

9. The power system as defined in claim 1 , wherein the welding-type power and the non-welding power are configured to receive the electrical power via a same field winding in the generator.

10. The power system as defined in claim 1 , wherein the controller is electrically isolated from the non-welding power.

11. A method, comprising:

providing non-welding electrical output from an engine-powered electrical generator to an output device;

measuring a voltage of a welding-type output provided by the electrical generator; and

controlling the generator or the engine, using redundant circuits of an overvoltage protection circuit, to selectively disable the welding-type output or the non-welding output of the electrical generator based on the voltage measurement of the welding-type output exceeding a first threshold voltage.

12. The method as defined in claim 11 , wherein the controlling of the generator or the engine comprises decreasing the voltage of the non-welding output when the voltage measurement of the welding-type output exceeds a first threshold.

13. The method as defined in claim 12 , further comprising disabling, using the overvoltage protection circuits, the welding-type output when the voltage measurement exceeds a second threshold, the second threshold being a higher voltage than the first threshold.

14. The method as defined in claim 13 , wherein the disabling of the welding-type output or the non-welding output comprises selectively disconnecting, via the one or more circuits, the welding-type output or the non-welding type output from the generator.

15. The method as defined in claim 11 , wherein the measuring of the voltage of the welding-type output comprises measuring an open circuit voltage of the welding-type output and providing a signal representative of the open circuit voltage to a control circuit as the voltage measurement of the welding-type power.

16. The method as defined in claim 11 , further comprising controlling the generator to increase the voltage of the non-welding output by increasing a field current of the generator.

17. The method as defined in claim 11 , further comprising controlling the generator to decrease the voltage of the non-welding output by decreasing a field current of the generator.

18. The method as defined in claim 11 , further comprising disabling at least one of the welding-type output or the non-welding output when the voltage measurement exceeds a threshold.

19. The method as defined in claim 11 , wherein the providing of the non-welding output comprises providing electrical power for the non-welding output from a same field winding in the generator as the welding-type output.

Assignments (1)
ASSIGNMENT OF ASSIGNOR'S INTEREST Recorded Jun 3, 2020
From: RENNER, ROSS NEAL
To: ILLINOIS TOOL WORKS INC.
Reel/Frame 052829/0956 →
Continuity (3)
Continuation 15431966 · Feb 14, 2017
Provisional Application 62329300 · Apr 29, 2016
Related Publication 20200321896A1 · Oct 8, 2020