IP Library › Granted Patent US 11,804,420
Granted Patent B2
US 11,804,420 · App. 16/020,122 · Granted Oct 31, 2023

Core-shell particles for magnetic packaging

Inventors: Brandon Marin (Chandler, AZ); Whitney Bryks (Chandler, AZ)
Assignee: Intel Corporation
H01L23/4922H01L23/4924H01L23/49822H01L23/49894H01L21/02112H01L23/5329
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Quick Facts
Patent No.
US 11,804,420
App. No.
16/020,122
Granted
Oct 31, 2023
Kind
B2
Abstract

A package substrate may include a build-up layer. The build-up layer may include a dielectric material and one or more microspheres. The one or more microspheres may include a magnetic core that includes a first material that is a first oxidation-resistant material. Further, the one or more microspheres may include a shell to encapsulate the core, and the shell may include a second material that is a second oxidation-resistant material. The package substrate may further include a metal layer coupled with the build-up layer.

Claims (17)

1. A package substrate, comprising:

a build-up layer comprising:

a dielectric material; and

a plurality of microspheres in the dielectric material, wherein the plurality of microspheres include a magnetic core that includes a first material that is a first oxidation-resistant material, wherein the first material is neodymium-iron-carbon or cobalt-iron-carbon, wherein the one or more microspheres include a shell to encapsulate the core, wherein the shell includes a second material that is a second oxidation-resistant material, and wherein a portion of the plurality of microspheres protrudes from a surface of the dielectric material; and

a metal layer coupled with the build-up layer, wherein the metal layer comprises copper in direct contact with the portion of the plurality of microspheres that protrudes from a surface of the dielectric material.

2. The package substrate of claim 1 , wherein the first material is iron, cobalt, or nickel.

3. The package substrate of claim 1 , wherein the first material is a polymer that includes iron, and wherein the polymer is a polyimide, polyester, polyphenol, or poly cyclic-olefin.

4. The package substrate of claim 1 , wherein the second material is copper, silver, gold, platinum, palladium, titanium, or chromium.

5. The package substrate of claim 1 , wherein the build-up layer further comprises silica filler material.

6. A semiconductor package, comprising:

a package substrate, comprising:

a build-up layer comprising:

a dielectric material; and

a plurality of microspheres in the dielectric material, wherein the plurality of microspheres include a magnetic core that includes a first material that is a first oxidation-resistant material, wherein the first material is neodymium-iron-carbon or cobalt-iron-carbon, wherein the one or more microspheres include a shell to encapsulate the core, and wherein the shell includes a second material that is a second oxidation-resistant material, and wherein a portion of the plurality of microspheres protrudes from a surface of the dielectric material; and

a metal layer coupled with the build-up layer, wherein the metal layer comprises copper in direct contact with the portion of the plurality of microspheres that protrudes from a surface of the dielectric material; and

a die coupled with the package substrate.

7. The semiconductor package of claim 6 , wherein the second material is copper, silver, gold, platinum, palladium, titanium, or chromium.

Assignments (1)
ASSIGNMENT OF ASSIGNOR'S INTEREST Recorded Oct 31, 2018
From: MARIN, BRANDON; BRYKS, WHITNEY
To: INTEL CORPORATION
Reel/Frame 047374/0082 →
Continuity (1)
Related Publication 20200006203A1 · Jan 2, 2020
Cited By (1)
US 12,707,981