Method for producing units with axially movable components
A method may produce an axially movable connection between two components with a plastic as a sliding material arranged therebetween. The method may involve providing the two components and either at least one of the two components has a plastic coating or a plastic sleeve is provided between the components, joining the two components to form a unit via a pressing force in an axial direction, clamping the unit in a device in which the two components are clampable and subjectable to a displacement force in the axial direction, pressing a sonotrode against an outer of the two components and bracing the outer component against a counter-holder, injecting an ultrasound signal into the sonotrode and moving the two components back and forth in the axial direction until a displacement force or a displacement velocity reaches a target, and ending the ultrasound signal and removing the unit from the device.
1. A method for producing an axially movable connection between two components, between which two components a plastic is disposed as a sliding material, the method comprising:
providing the two components to be joined, wherein
a plastic sleeve is disposed between the two components, and the two components, and the plastic sleeve are situated free of play with respect to each other;
joining the two components to form a unit by way of a pressing force in an axial direction;
clamping the unit in a device in which the two components are clampable and subjectable to a displacement force in the axial direction;
pressing a sonotrode from one side against an outer of the two components and bracing the outer of the two components against a counter-holder;
injecting an ultrasound signal into the sonotrode and moving the two components back and forth in the axial direction until a displacement force or a displacement velocity reaches a target value; and
ending the ultrasound signal and removing the unit from the device.
2. The method of claim 1 wherein a frequency of the ultrasound signal is in a range of 20 to 35 kHz.
3. The method of claim 1 comprising varying a frequency of the ultrasound signal while injecting the ultrasound signal into the sonotrode.
4. The method of claim 1 wherein the two components comprise an inner shaft piece and an outer shaft piece.
5. The method of claim 1 wherein the two components comprise an inner shaft piece and an outer shaft piece of a motor vehicle steering system.
6. The method of claim 1 wherein the two components comprise an inner casing tube and an outer casing tube of an axially telescopic motor vehicle steering system.
7. The method of claim 1 wherein the sonotrode is a first sonotrode, the method comprising pressing the first sonotrode and a second sonotrode against the outer of the two components.
8. The method of claim 7 comprising injecting the first and second sonotrodes with ultrasound signals of different frequencies.
9. A motor vehicle steering system comprising a telescopic steering shaft and/or a telescopic casing tube unit that is produced according to the method of claim 1 .