IP Library Granted Patent US 11,821,059
Granted Patent B2
US 11,821,059 · App. 17/607,515 · Granted Nov 21, 2023

Ni-based alloy, Ni-based alloy powder, Ni-based alloy member, and product including Ni-based alloy member

Inventors: Hiroshi Shiratori (Tokyo, JP); Kazuya Shinagawa (Tokyo, JP); Shuho Koseki (Tokyo, JP); Yasuhiko Otsubo (Tokyo, JP); Kousuke Kuwabara (Tokyo, JP)
Assignee: Proterial, Ltd.
C22C19/055B22F1/00B33Y70/00C22C19/056B22F2301/15B22F2304/10
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Quick Facts
Patent No.
US 11,821,059
App. No.
17/607,515
Granted
Nov 21, 2023
Kind
B2
Abstract

Provided are a Ni-based alloy capable of being melted and solidified and excellent in corrosion resistance and abrasion resistance, a Ni-based alloy powder, a Ni-based alloy member, and a product including a Ni-based alloy member. The Ni-based alloy excellent in corrosion resistance and abrasion resistance includes, by mass %: Cr: 8.5% to 23.0%; Mo: 8.5% to 27.0%; Ta: 0.5% to 2.5%; W: 15.0 to 51.0%; and C: 1.0 to 3.5%, the balance being Ni and unavoidable impurities, in which the mass ratios Ni:Cr:Mo of Ni, Cr and Mo are 2.5 to 3.5:1:1.0 to 1.5.

Claims (36)

1. A Ni-based alloy comprising, by mass %:

Cr: 8.5% to 23.0%;

Mo: 8.5% to 27.0%;

Ta: 0.5% to 2.5%;

W: 15.0% to 51.0%; and

C: 1.0% to 3.5%, a balance being Ni and unavoidable impurities, wherein

mass ratios Ni:Cr:Mo of Ni, Cr, and Mo are 2.5 to 3.5:1:1.0 to 1.5.

2. The Ni-based alloy according to claim 1 , wherein an atomic ratio W:C of W and C in the Ni-based alloy is 1:0.9 to 1.1.

3. The Ni-based alloy according to claim 1 , including a dendrite structure and a bonding phase surrounding the dendrite structure.

4. The Ni-based alloy according to claim 3 , wherein the dendrite structure has a primary arm, and a secondary arm projecting from the primary arm, and an interval between adjacent secondary arms is equal to or less than 5.0 μm.

5. The Ni-based alloy according to claim 3 , wherein a region where Cr/W ratio is different is present in the dendrite structure.

6. The Ni-based alloy according to claim 5 , wherein a eutectic carbide with a high Cr/W ratio in the dendrite structure is present in a peripheral portion as compared to a central portion of the dendritic structure.

7. A Ni-based alloy powder comprising, by mass %:

Cr: 8.5% to 23.0%;

Mo: 8.5% to 27.0%;

Ta: 0.5% to 2.5%;

W: 15.0% to 51.0%; and

C: 1.0% to 3.5%, a balance being Ni and unavoidable impurities, wherein

mass ratios Ni:Cr:Mo of Ni, Cr, and Mo are 2.5 to 3.5:1:1.0 to 1.5.

8. The Ni-based alloy powder according to claim 7 , wherein an atomic ratio W:C of W and C in the Ni-based alloy powder is 1:0.9 to 1.1.

9. The Ni-based alloy powder according to claim 7 , wherein average particle diameter is 5 to 150 μm.

10. The Ni-based alloy powder according to claim 7 , which is a mixed powder, a granulated powder, or an atomized powder.

11. A Ni-based alloy member comprising, by mass %:

Cr: 8.5% to 23.0%;

Mo: 8.5% to 27.0%;

Ta: 0.5% to 2.5%;

W: 15.0% to 51.0%; and

C: 1.0% to 3.5%, a balance being Ni and unavoidable impurities,

wherein mass ratios Ni:Cr:Mo of Ni, Cr, and Mo are 2.5 to 3.5:1:1.0 to 1.5.

12. The Ni-based alloy member according to claim 11 , wherein an atomic ratio W:C of W and C is 1:0.9 to 1.1.

13. The Ni-based alloy member according to claim 11 , which has a dendrite structure.

14. The Ni-based alloy member according to claim 13 , wherein the dendrite structure has a primary arm, and a secondary arm projecting from the primary arm, and an interval between adjacent secondary arms is equal to or less than 5.0 μm.

15. The Ni-based alloy member according to claim 13 , wherein a region where a Cr/W ratio is different is present in the dendrite structure.

16. The Ni-based alloy member according to claim 15 , wherein a eutectic carbide with a high Cr/W ratio in the dendrite structure is present in a peripheral portion as compared to a central portion of the dendritic structure.

17. A product including an Ni-based alloy member which is the Ni-based alloy member according to claim 11 .

18. A product including an N-based alloy member according to claim 17 , wherein the product is any one of an injection molding screw, any of various kinds of pipings for transport of a corrosive gas or a corrosive product, and a bit of an excavator.

Assignments (2)
CHANGE OF NAME Recorded Mar 9, 2023
From: HITACHI METALS, LTD.
To: PROTERIAL, LTD.
Reel/Frame 063010/0902 →
ASSIGNMENT OF ASSIGNOR'S INTEREST Recorded Nov 5, 2021
From: SHIRATORI, HIROSHI; SHINAGAWA, KAZUYA; KOSEKI, SHUHO; OTSUBO, YASUHIKO; KUWABARA, KOUSUKE
To: HITACHI METALS, LTD.
Reel/Frame 058033/0900 →
Priority Claims (1)
JP 2019-162768 · Sep 6, 2019 · national
Continuity (1)
Related Publication 20220213577A1 · Jul 7, 2022