Automatic generation of incremental load design with stacks of pallets

1. A system comprising:

one or more processors; and

one or more non-transitory computer-readable media storing computing instructions that, when executed on the one or more processors, perform:

obtaining information about a trailer that has been partially loaded with preloaded stacks in a manner that deviates from an original load design, wherein the trailer is being loaded with stacks of pallets comprising (i) the preloaded stacks that have already been loaded in the trailer and (ii) unloaded stacks that have not yet been loaded into the trailer;

determining positions of empty floor spots remaining in the trailer;

determining a first portion of an incremental load design for the unloaded stacks using a gap-filling pattern behind an uneven rear edge of the preloaded stacks in the trailer, wherein determining the first portion of the incremental load design further comprises:

determining a gap size at the uneven rear edge of the preloaded stacks;

determining an orientation of an extending stack at the uneven rear edge;

determining a quantity of the unloaded stacks; and

selecting the gap-filling pattern from among a predetermined set of gap-filling patterns based at least in part on the gap size, the orientation of the extending stack, and the quantity of the unloaded stacks;

determining a second portion of the incremental load design;

updating the incremental load design based on an overall load design of the trailer using a first simulated annealing using a first neighborhood defined by separate rows within a delivery group that does not include the preloaded stacks; and

outputting at least the incremental load design, as updated, to cause the unloaded stacks to be loaded in the trailer according to the incremental load design while the preloaded stacks remain in the trailer, wherein the incremental load design specifies a respective floor spot assignment for each of the unloaded stacks.

2. The system of claim 1 , wherein determining the positions of the empty floor spots remaining in the trailer further comprises:

when the trailer is a tri-temp trailer, determining potential assignments of the unloaded stacks to compartments of the trailer to minimize unloading of the stacks when the trailer delivers the stacks to physical stores.

3. The system of claim 1 , wherein a quantity of the gap-filling patterns in the predetermined set of the gap-filling patterns is twelve.

4. The system of claim 1 , wherein determining the first portion of the incremental load design further comprises:

adding first stacks of the unloaded stacks to the first portion of the incremental load design based on the gap-filling pattern.

5. The system of claim 1 , wherein determining the second portion of the incremental load design further comprises:

adding second stacks of the unloaded stacks to the second portion of the incremental load design using a rules-based assignment pattern.

6. The system of claim 5 , wherein the rules-based assignment pattern is based on a ranking of weights of the second stacks from lightest to heaviest.

7. The system of claim 1 , wherein updating the incremental load design further comprises:

using the first simulated annealing to adjust a front-to-rear center-of-gravity of the overall load design while maintaining positions of the preloaded stacks.

8. The system of claim 1 , wherein updating the incremental load design further comprises:

using a second simulated annealing to adjust a side-to-side center-of-gravity of the overall load design while maintaining positions of the preloaded stacks.

9. The system of claim 1 , wherein updating the incremental load design further comprises:

using the first simulated annealing to adjust a front-to-rear center-of-gravity of the overall load design while maintaining positions of the preloaded stacks; and

using a second simulated annealing to adjust a side-to-side center-of-gravity of the overall load design while maintaining positions of the preloaded stacks.

10. The system of claim 1 , wherein:

determining the first portion of the incremental load design further comprises:

adding first stacks of the unloaded stacks to the first portion of the incremental load design based on the gap-filling pattern; and

determining the second portion of the incremental load design further comprises:

adding second stacks of the unloaded stacks to the second portion of the incremental load design using a rules-based assignment pattern.

11. A method implemented via execution of computing instructions at one or more processors, the method comprising:

obtaining information about a trailer that has been partially loaded with preloaded stacks in a manner that deviates from an original load design, wherein the trailer is being loaded with stacks of pallets comprising (i) the preloaded stacks that have already been loaded in the trailer and (ii) unloaded stacks that have not yet been loaded into the trailer;

determining positions of empty floor spots remaining in the trailer;

determining a first portion of an incremental load design for the unloaded stacks using a gap-filling pattern behind an uneven rear edge of the preloaded stacks in the trailer, wherein determining the first portion of the incremental load design further comprises:

determining a gap size at the uneven rear edge of the preloaded stacks;

determining an orientation of an extending stack at the uneven rear edge;

determining a quantity of the unloaded stacks; and

selecting the gap-filling pattern from among a predetermined set of gap-filling patterns based at least in part on the gap size, the orientation of the extending stack, and the quantity of the unloaded stacks;

determining a second portion of the incremental load design;

updating the incremental load design based on an overall load design of the trailer using a first simulated annealing using a first neighborhood defined by separate rows within a delivery group that does not include the preloaded stacks; and

outputting at least the incremental load design, as updated, to cause the unloaded stacks to be loaded in the trailer according to the incremental load design while the preloaded stacks remain in the trailer, wherein the incremental load design specifies a respective floor spot assignment for each of the unloaded stacks.

12. The method of claim 11 , wherein determining the positions of the empty floor spots remaining in the trailer further comprises:

when the trailer is a tri-temp trailer, determining potential assignments of the unloaded stacks to compartments of the trailer to minimize unloading of the stacks when the trailer delivers the stacks to physical stores.

13. The method of claim 11 , wherein a quantity of the gap-filling patterns in the predetermined set of the gap-filling patterns is twelve.

14. The method of claim 11 , wherein determining the first portion of the incremental load design further comprises:

adding first stacks of the unloaded stacks to the first portion of the incremental load design based on the gap-filling pattern.

15. The method of claim 11 , wherein determining the second portion of the incremental load design further comprises:

adding second stacks of the unloaded stacks to the second portion of the incremental load design using a rules-based assignment pattern.

16. The method of claim 15 , wherein the rules-based assignment pattern is based on a ranking of weights of the second stacks from lightest to heaviest.

17. The method of claim 11 , wherein updating the incremental load design further comprises:

using the first simulated annealing to adjust a front-to-rear center-of-gravity of the overall load design while maintaining positions of the preloaded stacks.

18. The method of claim 11 , wherein updating the incremental load design further comprises:

using a second simulated annealing to adjust a side-to-side center-of-gravity of the overall load design while maintaining positions of the preloaded stacks.

19. The method of claim 11 , wherein updating the incremental load design further comprises:

using the first simulated annealing to adjust a front-to-rear center-of-gravity of the overall load design while maintaining positions of the preloaded stacks; and

using a second simulated annealing to adjust a side-to-side center-of-gravity of the overall load design while maintaining positions of the preloaded stacks.

20. The method of claim 11 , wherein:

determining the first portion of the incremental load design further comprises:

adding first stacks of the unloaded stacks to the first portion of the incremental load design based on the gap-filling pattern; and

determining the second portion of the incremental load design further comprises:

adding second stacks of the unloaded stacks to the second portion of the incremental load design using a rules-based assignment pattern.