IP Library › Granted Patent US 11,834,923
Granted Patent B2
US 11,834,923 · App. 18/169,506 · Granted Dec 5, 2023

High pressure swellable packer

Inventors: Caleb Kelley (Houston, TX); John Thurston (Houston, TX)
Assignee: TAM INTERNATIONAL, INC.
E21B33/1212
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Quick Facts
Patent No.
US 11,834,923
App. No.
18/169,506
Granted
Dec 5, 2023
Kind
B2
Abstract

A packer includes a tubular mandrel. The packer includes a first end cap, the first end cap coupled to the mandrel. The packer includes a backup mechanism coupled to the first end cap. The packer includes a swellable elastomeric body positioned about the mandrel abutting the first end cap. The swellable elastomeric body is positioned at least partially between the mandrel and the backup mechanism. The swellable elastomeric body is positioned to not cover the entire outer surface of the backup mechanism.

Claims (26)

1. A packer comprising:

a tubular mandrel;

a first end cap, the first end cap coupled to the mandrel;

a backup mechanism coupled to the first end cap;

a swellable elastomeric body positioned about the mandrel abutting the first end cap, the swellable elastomeric body positioned at least partially between the mandrel and the backup mechanism; and

a band formed of swellable elastomeric material positioned radially outside the backup mechanism.

2. The packer of claim 1 , wherein the band is positioned to cover part of, but not an entire outer surface of, the backup mechanism.

3. The packer of claim 1 , wherein the swellable elastomeric body is formed by wrapped layers.

4. The packer of claim 1 , wherein the swellable elastomeric body is at least partially bonded to the mandrel.

5. The packer of claim 4 , wherein the swellable elastomeric body is bonded to the mandrel at a first end of the swellable elastomeric body but is unbonded to the mandrel at a second end of the swellable elastomeric body.

6. The packer of claim 4 , wherein the swellable elastomeric body is bonded to the mandrel at a middle of the swellable elastomeric body but is unbonded to the mandrel at ends of the swellable elastomeric body.

7. The swellable packer of claim 1 , wherein the swellable elastomeric body swells in response to contact with a swelling fluid, the swelling fluid being water-based or oil-based.

8. The packer of claim 1 , wherein the backup mechanism comprises slats and a stress ring, the stress ring positioned radially about the slats.

9. A method comprising:

providing a mandrel, the mandrel being tubular;

applying a bonding agent to a portion of a surface of the mandrel;

applying swellable elastomer to the mandrel;

securing an end cap and backup mechanism to the mandrel, the end cap positioned at an end of the swellable elastomer, the backup mechanism extending along an outer surface of the swellable elastomer; and

applying further swellable elastomeric material to the mandrel such that the further swellable elastomeric material is about the backup mechanism and the swellable elastomer already applied.

10. The method of claim 9 , further comprising

removing the further swellable elastomeric material from about at least part of the backup mechanism.

11. The method of claim 10 , wherein the removing the further swellable elastomeric material from about at least part of the backup mechanism comprises turning off the further swellable elastomeric material in a lathe.

12. The method of claim 10 , wherein the removing the further swellable elastomeric material comprises leaving a slat band of the further swellable elastomeric material about slats of the backup mechanism.

13. The method of claim 9 , wherein the applying swellable elastomer comprises wrapping swellable elastomer.

14. The method of claim 9 , wherein the applying the bonding agent is at a first end of the swellable elastomer, without applying bonding agent to the mandrel at a second end of the swellable elastomer.

15. The method of claim 9 , wherein the applying the bonding agent is at a middle of the swellable elastomeric body, without applying the bonding agent to the mandrel at ends of the swellable elastomeric body.

Assignments (1)
ASSIGNMENT OF ASSIGNOR'S INTEREST Recorded Mar 21, 2023
From: KELLEY, CALEB; THURSTON, JOHN
To: TAM INTERNATIONAL, INC.
Reel/Frame 063050/0754 →
Continuity (2)
Provisional Application 63311371 · Feb 17, 2022
Related Publication 20230258050A1 · Aug 17, 2023