IP Library › Granted Patent US 11,846,038
Granted Patent B2
US 11,846,038 · App. 17/268,189 · Granted Dec 19, 2023

Method of growing semi-insulating silicon carbide single crystal using dopant coated with a carbon-based material

Inventors: Jung Woo Choi (Gyeonggi-do, KR); Jung-Gyu Kim (Gyeonggi-do, KR); Kap-Ryeol Ku (Gyeonggi-do, KR); Sang Ki Ko (Gyeonggi-do, KR); Byung Kyu Jang (Gyeonggi-do, KR)
Assignee: SENIC Inc.
C30B23/005C30B23/02C30B29/36
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Quick Facts
Patent No.
US 11,846,038
App. No.
17/268,189
Granted
Dec 19, 2023
Kind
B2
Abstract

A method of growing a semi-insulating SiC single crystal ingot, the method comprising the steps of: (1) placing a dopant coated with silicon carbide (SiC) and a carbon-based material into a reaction vessel containing a seed crystal fixed thereto; and (2) growing a SiC single crystal on the seed crystal, thereby yielding a high-quality semi-insulating SiC single crystal ingot with a uniform thickness-based doping concentration. In addition, another embodiment relates to a method of growing a semi-insulating silicon carbide single crystal ingot, the method comprising the steps of: (a) placing in a reaction vessel, a composition comprising a carbon-containing polymer resin, a solvent, a dopant, and silicon carbide (SiC); (b) solidifying the composition; and (c) growing a SiC single crystal ingot on a seed crystal fixed to the reaction vessel, thereby yielding a high-quality semi-insulating SiC single crystal ingot with a uniform thickness-based doping concentration.

Claims (11)

1. A process for growing a SiC single crystal ingot, which comprises:

(1) loading SiC (silicon carbide) and a dopant coated with a carbon-based material to a reaction vessel mounted with a seed crystal; and

(2) growing a SiC single crystal ingot on the seed crystal,

wherein a coating thickness of a portion coated with the carbon-based material is 1 μm to 100 μm.

2. The process of claim 1 , wherein the carbon-based material is carbon black, graphite, or a combination thereof.

3. The process of claim 1 , wherein the dopant coated with a carbon-based material is prepared by drying; curing; carbonization or graphitization; and pulverization of a composition comprising a carbon-containing polymer resin, a solvent, and a dopant.

4. The process of claim 3 , wherein the carbon-containing polymer resin comprises at least one selected from the group consisting of phenolic resins, polyacrylamide resins, and thermosetting resins.

5. The process of claim 3 , wherein the drying is carried out in a temperature range of 50° C. to 350° C., and the curing is carried out in a temperature range of 100° C. to 400° C.

6. The process of claim 3 , wherein the carbonization or graphitization is carried out in a temperature range of 200° C. to 2,200° C. and a pressure condition of 1 Torr to 1,500 Torr.

7. The process of claim 1 , wherein the dopant comprises at least one selected from the group consisting of vanadium (V), chromium (Cr), manganese (Mn), and cobalt (Co).

8. The process of claim 1 , wherein the particle size of the dopant coated with a carbon-based material is 1 μm to 2,000 μm.

Assignments (4)
ASSIGNMENT OF ASSIGNOR'S INTEREST Recorded Nov 20, 2025
From: SENIC INC.
To: EIN CRYSTAL CO., LTD.
Reel/Frame 072990/0001 →
CHANGE OF ADDRESS Recorded Jan 4, 2022
From: SENIC INC.
To: SENIC INC.
Reel/Frame 058575/0211 →
ASSIGNMENT OF ASSIGNOR'S INTEREST Recorded Oct 15, 2021
From: SKC CO., LTD.
To: SENIC INC.
Reel/Frame 057802/0587 →
ASSIGNMENT OF ASSIGNOR'S INTEREST Recorded Feb 12, 2021
From: CHOI, JUNG WOO; KIM, JUNG-GYU; KU, KAP-RYEOL; KO, SANG KI; JANG, BYUNG KYU
To: SKC CO., LTD.
Reel/Frame 055243/0768 →
Priority Claims (3)
KR 10-2018-0102806 · Aug 30, 2018 · national
KR 10-2018-0102822 · Aug 30, 2018 · national
KR 10-2018-0106272 · Sep 6, 2018 · national
Continuity (1)
Related Publication 20210317595A1 · Oct 14, 2021