IP Library › Granted Patent US 11,846,484
Granted Patent B2
US 11,846,484 · App. 17/551,361 · Granted Dec 19, 2023

Firearm with gas piston assembly

Inventor: Konstantin Nedev (Abu Dhabi, AE)
Assignee: CARACAL INTERNATIONAL, LLC
F41A5/28F41A5/18F41A5/26
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Quick Facts
Patent No.
US 11,846,484
App. No.
17/551,361
Granted
Dec 19, 2023
Kind
B2
Abstract

Firearms with gas piston assemblies have a receiver defining a passage receiving a reciprocating bolt assembly, a barrel defining a barrel axis and extending from the receiver in a forward direction and defining a barrel gas aperture, a gas block connected to the barrel and defining a piston bore in communication with the gas block bore, a piston assembly having a forward end operably engaged to the piston bore and a rear end operably engaged to the reciprocating bolt assembly, the piston assembly having a piston closely received in the piston bore and having a piston rear end, the piston assembly including an elongated intermediate rod having an intermediate rod forward end registered with the piston rear end and an intermediate rod rear end, and the piston assembly including a rear portion having a forward end registered with the intermediate rod rear end and a rear portion.

Claims (34)

1. A firearm comprising:

a receiver defining a passage receiving a reciprocating bolt assembly;

a bolt carrier key having a forward facing surface;

a barrel defining a barrel axis and extending from the receiver in a forward direction and defining a barrel gas aperture;

a gas block connected to the barrel and defining a piston bore open in a rearward direction and in communication with the gas block bore;

a piston assembly having a forward end operably engaged to the piston bore and a rear end operably engaged to the reciprocating bolt assembly;

the piston assembly having a piston closely received in the piston bore and having a piston rear end;

the piston assembly including an elongated intermediate rod having an intermediate rod forward end registered with the piston rear end and an intermediate rod rear end;

the rear end portion of the piston assembly configured to abut the forward facing bold carrier key surface; and

the piston assembly including an elongated rear portion having a forward end registered with the intermediate rod rear end and a rear portion operably connected to the reciprocating bolt assembly,

wherein each of the piston, the intermediate rod, and the rear portion is free of connection to each other except for an abutting connection free of securement absent an applied axial force.

2. The firearm of claim 1 including a handguard between the receiver and barrel gas aperture, and defining a handguard rod bore, closely receiving the elongated intermediate rod.

3. The firearm of claim 2 wherein the intermediate rod forward end extends forward of the handguard rod bore.

4. The firearm of claim 2 wherein the intermediate rod rear end extends rearward of the handguard rod bore.

5. The firearm of claim 2 wherein the elongated intermediate rod is longer than the handguard rod bore.

6. The firearm of claim 2 wherein the elongated intermediate rod includes a plurality of full diameter portions closely received by the handguard rod bore, and including a reduced diameter portion between the full diameter portions.

7. The firearm of claim 1 including a spring forward of a portion of the piston and when the reciprocating bolt assembly is in a forward battery condition, the spring is configured to bias the piston, the intermediate rod, and the rear portion together and against the reciprocating bolt assembly.

8. The firearm of claim 7 wherein the spring is configured to compress in response to movement of the reciprocating bolt assembly to the battery position.

9. The firearm of claim 2 wherein the elongated intermediate rod has a largest diameter less than a handguard rod bore diameter.

10. The firearm of claim 1 wherein each of the piston, the intermediate rod, and the rear portion is separable from each other.

11. A firearm comprising:

a receiver defining a passage receiving a reciprocating bolt assembly;

a bolt carrier key having a forward facing surface;

a barrel defining a barrel axis and extending from the receiver in a forward direction and defining a barrel gas aperture;

a gas block connected to the barrel and defining a piston bore open in a rearward direction and in communication with the gas block bore;

a piston assembly having a forward end operably engaged to the piston bore and a rear end operably engaged to the reciprocating bolt assembly;

the piston assembly having a piston closely received in the piston bore and having a piston rear end;

the piston assembly including an elongated intermediate rod having an intermediate rod forward end registered with the piston rear end and an intermediate rod rear end;

the rear end portion of the piston assembly configured to abut the forward bolt carrier key surface;

the piston assembly including a rear portion having a forward end registered with the intermediate rod rear end and a rear portion operably connected to the reciprocating bolt assembly; and

the piston, the intermediate rod, and the rear portion do not overlap each other.

12. The firearm of claim 11 including a handguard between the receiver and barrel gas aperture, and defining a handguard rod bore, closely receiving the elongated intermediate rod.

13. The firearm of claim 11 including a spring forward of a portion of the piston and when the reciprocating bolt assembly is in a forward battery condition, the spring is configured to bias the piston, the intermediate rod, and the rear portion together and against the reciprocating bolt assembly.

14. The firearm of claim 11 wherein each of the piston, the intermediate rod, and the rear portion is free of connection to each other except for an abutting connection.

Assignments (1)
ASSIGNMENT OF ASSIGNOR'S INTEREST Recorded Dec 15, 2021
From: NEDEV, KONSTANTIN
To: CARACAL INTERNATIONAL, LLC
Reel/Frame 058394/0137 →
Continuity (2)
Provisional Application 63128250 · Dec 21, 2020
Related Publication 20220196354A1 · Jun 23, 2022