IP Library › Granted Patent US 11,851,178
Granted Patent B2
US 11,851,178 · App. 16/791,605 · Granted Dec 26, 2023

Long range endurance aero platform system

Inventors: Steven Beck (Palos Verdes Estates, CA); David Caldwell (Carlsbad, CA); Christopher Hartney (Gardena, CA); Bernard Harris Jefferson, Jr. (Westminster, CA); Jeffrey Lang (Torrance, CA); John Morales (Victorville, CA); Martin Panevsky (San Pedro, CA); Kasemsan Siri (Torrance, CA); Evan Ulrich (Hermosa Beach, CA); Richard Welle (Huntington Beach, CA); Allyson Yarbrough (Rancho Palos Verdes, CA)
Assignee: The Aerospace Corporation
B64C39/024B64U10/13B64U30/20B64U50/11B64U50/13B64U50/14B64U50/19
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Quick Facts
Patent No.
US 11,851,178
App. No.
16/791,605
Granted
Dec 26, 2023
Kind
B2
Abstract

An unmanned aerial vehicle (UAV) that provides increased operational flight endurance and efficiency. The UAV includes a power generation system, which includes an internal combustion engine and one or more batteries (batteries). The power generation system is configured to generate power for propulsion of the UAV. The internal combustion engine is configured to power a lift propeller, generating vertical lift of the UAV, and the batteries are configured to power a micro-propeller assembly, propelling the UAV in a forward direction or multiple additional directions.

Claims (47)

1. An unmanned aerial vehicle (UAV), comprising:

a power generation system comprising an internal combustion engine and one or more batteries (batteries), configured to generate power for propulsion of the UAV, wherein

the batteries and the internal combustion engine are abutting each other,

the internal combustion engine is mechanically linked to a lift propeller, and is configured to mechanically drive the lift propeller, generating vertical lift of the UAV,

the batteries are configured to electrically rotate a micro-propeller assembly, propelling the UAV in a forward direction or multiple additional directions,

the internal combustion engine and the batteries are decoupled from one another, independently mechanically rotating the lift propeller by the internal combustion engine and independently electrically rotating the micro-propeller assembly by the batteries, and

the lift propeller and the micro-propeller assembly are located within a diameter of a ducted fan.

2. The UAV of claim 1 , wherein the power generation system is mechanically or electronically coupled to, and between, the lift propeller and the micro-propeller assembly.

3. The UAV of claim 1 , wherein the power generation system further comprises a thermal shroud to enclose the batteries abutted next to the internal combustion engine, creating a thermal insulation between the batteries and the internal combustion engine.

4. The UAV of claim 1 , wherein the power generation system further comprises an alternator driven by the internal combustion engine, and is configured to charge the batteries during flight.

5. The UAV of claim 1 , wherein the internal combustion engine and the batteries are configured to operate simultaneously during flight.

6. The UAV of claim 5 , wherein the batteries are configured to solely operate without the internal combustion engine when fuel supply on the UAV is insufficient to sustain operation of the internal combustion engine and lift propeller.

7. The UAV of claim 1 , wherein the batteries are configured to store energy harvested from conditions external to the UAV, when the conditions external to the UAV force a shaft on the power generation system to turn.

8. The UAV of claim 1 , wherein the batteries are configured to power on-board avionics and attitude control mechanisms, each motor of the micro-propeller assembly, and a payload on the UAV during flight.

9. The UAV of claim 1 , wherein the lift propeller is a variable pitch lift propeller.

10. The UAV of claim 1 , wherein the lift propeller is configured to produce a force in an upward direction that lifts the UAV from the ground.

11. The UAV of claim 1 , wherein the lift propeller is housed in the ducted fan, the ducted fan is centrally located.

12. The UAV of claim 11 , wherein the lift propeller is configured to perform autorotation when power to the ducted fan is eliminated either intentionally or through internal combustion engine or battery failure.

13. The UAV of claim 1 , wherein the micro-propeller assembly is mechanically and/or electronically coupled to a ducted fan around an upper portion of the ducted fan.

14. The UAV of claim 13 , wherein the ducted fan is mechanically and/or electronically coupled to the power generation system.

15. The UAV of claim 13 , wherein the micro-propeller assembly comprises a plurality of micro-propellers, each of which are coupled to an electric motor.

16. The UAV of claim 15 , wherein each electric motor is coupled to the batteries, and is configured to rotate a corresponding one of the plurality of micro-propellers and to provide roll, pitch, and yaw control.

17. The UAV of claim 15 , wherein each of the plurality of micro-propellers are mounted at or around an upper portion of the ducted fan to accept variable pitch control inputs not realizable by the ducted fan.

18. The UAV of claim 17 , wherein each of the plurality of micro-propellers are configured to counter torque produced by the ducted fan.

19. The UAV of claim 1 , further comprises a ducted fan that is centrally located on the UAV.

20. The UAV of claim 19 , wherein the ducted fan comprises a double wall, storing fuel supply within interior of the double wall.

21. The UAV of claim 19 , wherein the ducted fan forms a conical shape, narrowing towards the distal end of the ducted fan.

22. The UAV of claim 21 , wherein the conical shape of the ducted fan is configured to reduce drag during forward flight.

23. The UAV of claim 1 , further comprising:

a pair of lifting wings to provide lift and increase efficiency during forward flight of the UAV, wherein

the pair of lifting wings are mechanically coupled to an outer surface of a ducted fan.

24. The UAV of claim 23 , wherein the pair of lifting wings pivot about an axis allowing the UAV to rotate from a horizontal direction to a vertical direction and visa-versa.

25. The UAV of claim 24 , wherein each of the pair of wings comprise a control surface combine functions of both ailerons and elevators to control roll and pitch of the UAV.

26. An unmanned aerial vehicle (UAV), comprising:

a power generation system comprising of a liquid-fuel based internal combustion engine and one or more batteries to power the UAV, wherein

the one or more batteries and the liquid-fuel based internal combustion engine are abutting each other,

the power generation system is configured to mechanically drive propulsion of the UAV and electrically drive the one or more batteries,

a centrally housed ducted fan comprising a variable pitch lift propeller configured to provide lift to the UAV and autorotate the UAV when power to the ducted fan is eliminated,

the liquid-fuel based internal combustion engine and the one or more batteries are decoupled from one another, independently mechanically rotating the variable pitch lift propeller by the liquid-fuel based internal combustion engine and independently electrically rotating a micro-propeller assembly by the batteries, and

the variable pitch lift propeller and a micro-propeller assembly are located within a diameter of a ducted fan.

27. An unmanned aerial vehicle (UAV), comprising:

a power generation system comprising an internal combustion engine mechanically connected to the lift propeller, and configured to mechanically drive to a lift propeller, wherein the lift propeller is configured to generate vertical lift of the UAV; and

one or more batteries configured to electrically rotate a micro-propeller assembly, wherein

the micro-propeller assembly configured to propel the UAV in a forward direction or multiple additional directions, wherein

the micro-propeller assembly comprises a plurality of micro-propellers, each of which are distributed symmetrically around an upper portion of a centrally housed duct fan,

the internal combustion engine and the one or more batteries are decoupled from one another, independently mechanically rotating the variable pitch lift propeller by the internal combustion engine and independently electrically rotating the micro-propeller assembly by the one or more batteries, and

the lift propeller and the micro-propeller assembly are located within a diameter of a ducted fan.

Assignments (1)
ASSIGNMENT OF ASSIGNOR'S INTEREST Recorded Feb 14, 2020
From: BECK, STEVEN; CALDWELL, DAVID; HARTNEY, CHRISTOPHER; JEFFERSON, BERNARD HARRIS, JR; LANG, JEFFREY; MORALES, JOHN; PANEVSKY, MARTIN; SIRI, KASEMSAN; ULRICH, EVAN; WELLE, RICHARD; YARBROUGH, ALLYSON
To: THE AEROSPACE CORPORATION
Reel/Frame 051825/0077 →
Continuity (1)
Related Publication 20210253240A1 · Aug 19, 2021
Cited By (2)
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