IP Library › Granted Patent US 11,862,537
Granted Patent B2
US 11,862,537 · App. 17/374,553 · Granted Jan 2, 2024

Soldering structure with groove portion and power module comprising the same

Inventors: Jun Hee Park (Hwaseong-si, KR); Nam Sik Kong (Hwaseong-si, KR); Hyun Koo Lee (Seoul, KR)
Assignees: Hyundai Motor Company; Kia Corporation
H01L23/4924H01L24/32H01L24/73H05K3/107H05K3/3468H01L2224/2612H01L2224/32245H01L2224/73251
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Quick Facts
Patent No.
US 11,862,537
App. No.
17/374,553
Granted
Jan 2, 2024
Kind
B2
Abstract

A soldering structure configured for preventing solder overflow during soldering and a power module, may include a component to be soldered; and a metal layer having a bonding area, to which the component to be soldered is bonded by solder, and a groove portion formed around the bonding area.

Claims (35)

1. A soldering structure comprising:

a component to be soldered; and

a metal layer having a bonding area, to which the component to be soldered is bonded by solder, and a groove portion formed on the outside of the bonding area,

wherein a surface of the component to be soldered is formed by a material with high solder wettability than a surface of the first metal layer and

wherein the groove portion is spaced outward from the component to be soldered.

2. The soldering structure of claim 1 , wherein the groove portion has a plurality of dimples surrounding the bonding area.

3. The soldering structure of claim 2 , wherein a space between each of the plurality of dimples is smaller than a diameter of each of the plurality of dimples.

4. The soldering structure of claim 2 , wherein a space between each of the plurality of dimples is smaller than or equal to half a diameter of each of the plurality of dimples.

5. The soldering structure of claim 1 , wherein the component to be soldered is made of a metal material including copper (Cu), silver (Ag), gold (Au) or nickel (Ni).

6. The soldering structure of claim 1 , wherein the component to be soldered has a surface plated with a metal material including copper (Cu), silver (Ag), gold (Au) or nickel (Ni).

7. The soldering structure of claim 1 , wherein the component to be soldered has one surface facing the bonding area and a side surface perpendicular to the one surface, and the solder extends to the side surface of the component to be soldered.

8. A power module comprising:

a component to be soldered; and

a first substrate including a first metal layer, a dielectric layer and a second metal layer,

wherein the first metal layer incudes an upper surface having a bonding area, to which the component to be soldered is bonded by solder, and a groove portion formed on the outside of the bonding area,

wherein the dielectric layer is bonded to a lower surface of the first metal layer,

wherein the second metal layer is bonded to a lower surface of the dielectric layer,

wherein a surface of the component to be soldered is formed by a material with higher solder wettability than a surface of the first metal layer and

wherein the groove portion is spaced outward from the component to be soldered.

9. The power module of claim 8 , wherein the groove portion has a plurality of dimples surrounding the bonding area.

10. The power module of claim 9 , wherein a space between each of the plurality of dimples is smaller than a diameter of each of the plurality of dimples.

11. The power module of claim 9 , wherein a space between each of the plurality of dimples is smaller than or equal to half a diameter of each of the plurality of dimples.

12. The power module of claim 8 , wherein the component to be soldered is a spacer electrically connecting the first metal layer and another component to each other.

13. The power module of claim 8 , further including:

a second substrate including a third metal layer, a dielectric layer and a fourth metal layer,

wherein the third metal layer includes an upper surface having a bonding area, to which the component to be soldered is bonded by solder, and a groove portion formed around the bonding area,

wherein the dielectric layer is bonded to a lower surface of the third metal layer and

wherein the fourth metal layer is bonded to a lower surface of the dielectric layer, and

wherein the component to be soldered is a spacer electrically connecting the first metal layer and the third metal layer to each other.

14. The power module of claim 12 , wherein the spacer includes a metal material of copper (Cu), silver (Ag), gold (Au) or nickel (Ni).

15. The power module of claim 12 , wherein the spacer has a surface plated with a metal material including copper (Cu), silver (Ag), gold (Au) or nickel (Ni).

16. The power module of claim 12 , wherein the spacer has one surface facing the bonding area and a side surface perpendicular to the one surface, and the solder extends to the side surface of the spacer.

17. The power module of claim 8 , wherein a depth of the groove portion is smaller than a thickness of the first metal layer.

18. The power module of claim 13 , wherein a depth of the groove portion is smaller than a thickness of the third metal layer.

19. The power module of claim 8 , wherein a first end portion of the component to be soldered is bonded to a power semiconductor chip by a first solder and a second end portion of the component to be soldered is bonded to the first metal layer of the first substrate by a second solder, and the groove portion is formed only on the first metal layer of the first substrate.

Assignments (1)
ASSIGNMENT OF ASSIGNOR'S INTEREST Recorded Jul 13, 2021
From: PARK, JUN HEE; KONG, NAM SIK; LEE, HYUN KOO
To: HYUNDAI MOTOR COMPANY; KIA CORPORATION
Reel/Frame 056841/0429 →
Priority Claims (1)
KR 10-2020-0098153 · Aug 5, 2020 · national
Continuity (1)
Related Publication 20220044988A1 · Feb 10, 2022