IP Library › Granted Patent US 11,866,632
Granted Patent B2
US 11,866,632 · App. 16/918,551 · Granted Jan 9, 2024

Liquid-crystal polymer, laminated material, liquid-crystal polymer solution, and method of forming liquid-crystal polymer film

Inventors: Yu-Lin Chu (New Taipei, TW); Jen-Chun Chiu (Pingtung, TW); Zu-Chiang Gu (Kaohsiung, TW); Po-Hsien Ho (Taipei, TW); Meng-Hsin Chen (Pingtung County, TW); Chih-Hsiang Lin (Taipei, TW)
Assignee: INDUSTRIAL TECHNOLOGY RESEARCH INSTITUTE
C09K19/3809B32B15/20C08G63/065C08G63/191C08G63/605C08G63/6886B32B7/12B32B2305/55C08J2367/02C09K2219/03C09K2323/061
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Quick Facts
Patent No.
US 11,866,632
App. No.
16/918,551
Granted
Jan 9, 2024
Kind
B2
Abstract

Liquid-crystal polymer is composed of the following repeating units: 10 mol % to 35 mol % of 10 mol % to 35 mol % of 10 mol % to 50 mol % of and 10 mol % to 40 mol % of 10 mol % to 40 mol % of or a combination thereof. Each of AR 1 , AR 2 , AR 3 , and AR 4 is independently AR 5 or AR 5 -Z-AR 6 , in which each of AR 5 and AR 6 is independently or a combination thereof, and Z is —O—, or C 1-5 alkylene group. Each of X and Y is independently H, C 1-5 alkyl group, CF 3 , or wherein R 2 is H, CH 3 , CH(CH 3 ) 2 , C(CH 3 ) 3 , CF 3 , or n=1 to 4; and wherein R 1 is C 1-5 alkylene group.

Claims (42)

1. A liquid-crystal polymer, being consisting of the following repeating units:

10 mol % to 35 mol % of

10 mol % to 35 mol % of

10 mol % to 25 mol % of

 and

10 mol % to 40 mol % of

 10 mol % to 40 mol % of (4b)

 or a combination thereof,

wherein each of AR 1 , AR 2 , AR 3 , and AR 4 is independently AR 5 or AR 5 -Z-AR 6 , in which each of AR 5 and AR 6 is independently

 or a combination thereof, and Z is —O—,

 or C 1-5 alkylene group, wherein each of X and Y is independently H, C 1-5 alkyl group, CF 3 , or

 wherein R 2 is H, CH 3 , CH(CH 3 ) 2 , C(CH 3 ) 3 , CF 3 , or

n=1 to 4; and wherein R 1 is C 1-5 alkylene group.

2. The liquid-crystal polymer as claimed in claim 1 , wherein (1)

or a combination thereof.

3. The liquid-crystal polymer as claimed in claim 1 , wherein (2)

is

4. The liquid-crystal polymer as claimed in claim 1 , wherein (3)

is

or a combination thereof.

5. The liquid-crystal polymer as claimed in claim 1 , wherein (4a)

is

6. The liquid-crystal polymer as claimed in claim 1 , wherein (4b)

is

7. The liquid-crystal polymer as claimed in claim 1 , having a weight average molecular weight (Mw) of 1,000 to 1,000,000.

8. A laminated material, comprising:

a support; and

a liquid-crystal polymer film disposed on the support, wherein the liquid-crystal polymer film includes the liquid-crystal polymer as claimed in claim 1 .

9. The laminated material as claimed in claim 8 , wherein the liquid-crystal polymer film has a thickness of 1 micrometer to 100 micrometers.

10. The laminated material as claimed in claim 8 , wherein the support comprises copper foil, glass, or aluminum foil.

11. The laminated material as claimed in claim 8 , further comprising an adhesive layer disposed between the support and the liquid-crystal polymer film.

12. A liquid-crystal polymer solution, comprising:

100 parts by weight of solvent; and

0.01 to 100 parts by weight of the liquid-crystal polymer as claimed in claim 1 .

13. The liquid-crystal polymer solution as claimed in claim 12 , wherein the solvent comprises halogen-containing solvent, ether solvent, ketone solvent, ester solvent, carbonate solvent, amine solvent, nitrile solvent, amide solvent, nitro solvent, sulfide solvent, phosphide solvent, paraffin, olefin, alcohol, aldehyde, aromatic hydrocarbon, terpene, hydrogenated hydrocarbon, heterocyclic compound, or a combination thereof.

14. The liquid-crystal polymer solution as claimed in claim 12 , further comprising another resin, and the other resin comprises thermoplastic resin or thermosetting resin.

15. The liquid-crystal polymer solution as claimed in claim 12 , further comprising an additive, and the additive comprises inorganic filler, organic filler, anti-oxidant, UV absorber, thermal stabilizer, light stabilizer, anti-aging agent, toughening agent, plasticizer, crosslinking agent, additives for coating inks, or a combination thereof.

16. A method of forming liquid-crystal polymer film, comprising:

coating the liquid-crystal polymer solution as claimed in claim 12 onto a support; and

removing the solvent to form a liquid-crystal polymer film on the support.

17. The method as claimed in claim 16 , wherein the support comprises copper foil, glass, or aluminum foil.

18. The method as claimed in claim 16 , further comprising removing the support after forming the liquid-crystal polymer film on the support.

Assignments (1)
ASSIGNMENT OF ASSIGNOR'S INTEREST Recorded Jul 2, 2020
From: CHU, YU-LIN; CHIU, JEN-CHUN; GU, ZU-CHIANG; HO, PO-HSIEN; CHEN, MENG-HSIN; LIN, CHIH-HSIANG
To: INDUSTRIAL TECHNOLOGY RESEARCH INSTITUTE
Reel/Frame 053119/0640 →
Priority Claims (1)
TW 109112311 · Apr 13, 2020 · national
Continuity (2)
Provisional Application 62869669 · Jul 2, 2019
Related Publication 20210002554A1 · Jan 7, 2021