Spray rig monitoring system
A spray rig monitoring system having a plurality of sensors that detect and transmit operational parameters to a computer. The operational parameters are processed to determine if a spray rig and its crew are operating within preset parameters.
1. A spray rig monitoring system, comprising:
a rig assembly having a source of spray components connected to a plural component proportioner;
a spray gun connected to the plural component proportioner; and
a control system having an associated yield calculator, a product library, and an auto calibration rig monitoring system, wherein the auto calibration system automatically calibrates high/low alert thresholds for temperature and pressure for a specific product being used through the selection of the specific product in the product library and the auto calibration rig monitoring system provides an alert when system thresholds for temperature and pressure are exceeded for a specific product.
2. The system of claim 1 wherein the product library contains manufacturer recommendations for operating parameters for specific products.
3. The system of claim 1 wherein the control system provides a rig performance index report.
4. The system of claim 1 wherein the control system provides a branch performance index report.
5. The system of claim 1 wherein the control system provides a region performance index report.
6. The system of claim 1 wherein the control system provides a project summary report.
7. The system of claim 1 wherein the control system provides a yield summary report.
8. The system of claim 1 wherein the control system provides a yield comparison summary report.
9. The system of claim 1 further comprising monitoring hardware connected to a generator.
10. The system of claim 1 further comprising monitoring hardware connected to an air compressor.
11. The system of claim 1 further comprising monitoring hardware connected to an air dryer.
12. The system of claim 1 further comprising monitoring hardware connected to an insulation blower.
13. The system of claim 1 further comprising a software system to predict a future state.
14. The system of claim 1 wherein the product library contains a manufacturer's recommended high/low limits for temperatures and pressures for specific products.
15. The system of claim 1 wherein the product library contains a product name and estimated yield.