A donut icer or icing system is disclosed herein. The icing system is surprisingly more efficient than known methods of applying frosting to baked or fried goods, specifically, donuts. The increase in efficiency over known methods is accomplished generally through use of a plurality of conveyor belts, an icing bath, and a flip shaft assembly that allows frosted goods or donuts to flip icing side up before discharge from the system.
1. An icing system comprising:
a frosting conveyor, wherein the frosting conveyor comprises a body and the body comprises a first wall and a second wall, wherein the first wall and the second wall are connected to an infeed conveyor, a center conveyor, and a discharge conveyor, and the first wall and the second wall are supported by two leg assemblies;
the infeed conveyor comprising a conveyor material, a shaft, and a plurality of gears, wherein the plurality of gears of the infeed conveyor are attached to the shaft of the infeed conveyor, and the plurality of gears of the infeed conveyor engage with the conveyor material of the infeed conveyor, wherein the shaft of the infeed conveyor is connected to the body of the frosting conveyor and the conveyor material of the infeed conveyor wraps around the shaft of the infeed conveyor forming a continuous conveyor loop, wherein the continuous conveyor loop of the infeed conveyor comprises a top layer and a bottom layer;
the center conveyor comprising a conveyor material, two shafts, and a plurality of gears, wherein the plurality of gears of the center conveyor are attached to the two shafts of the center conveyor, and the plurality of gears of the center conveyor engage with the conveyor material of the center conveyor, wherein the two shafts of the center conveyor are connected to the body of the frosting conveyor and the conveyor material of the center conveyor wraps around the two shafts of the center conveyor forming a continuous conveyor loop, wherein the continuous conveyor loop of the center conveyor comprises a top layer and a bottom layer;
the discharge conveyor comprising a conveyor material, three shafts, and a plurality of gears, wherein the plurality of gears of the discharge conveyor are attached to the three shafts of the discharge conveyor, and the plurality of gears of the discharge conveyor engage with the conveyor material of the discharge conveyor, wherein the three shafts of the discharge conveyor are connected to the body of the frosting conveyor and the conveyor material of the discharge conveyor wraps around the three shafts of the discharge conveyor forming a continuous conveyor loop, wherein the continuous conveyor loop of the discharge conveyor comprises a top layer and a bottom layer;
the frosting conveyor further comprising a shaft motor and a drive shaft, wherein the shaft motor is attached to the body of the frosting conveyor and the drive shaft is connected to the shaft motor, wherein the drive shaft engages with one of the two shafts of the center conveyor and one of the three shafts of the discharge conveyor; and
a pump cart, wherein the pump cart comprises a cart frame, a plurality of casters, an icing reservoir, an icing pump, and a control box, wherein the cart frame is connected to and supported by the plurality of casters, and wherein the icing reservoir, the icing pump, and the control box are attached to the cart frame, and the control box is electrically connected to the icing pump;
wherein the pump cart is connected to the body of the frosting conveyor and the control box comprises a control array attached and electrically connected to the control box.
2. The icing system of claim 1 , wherein the body of the frosting conveyor comprises an icing bath connected to the body, wherein the icing reservoir comprises a reservoir outfeed pipe, the icing pump comprises a pump intake pipe and a pump outfeed pipe, and the body of the frosting conveyor comprises an icing bath intake, wherein the reservoir outfeed pipe is connected to the pump intake pipe by an icing pipe, and the pump cart is connected to the body of the frosting conveyor by the pump outfeed pipe being connected to the icing bath intake by an icing pipe.
3. The icing system of claim 2 , wherein the icing bath is connected to the body of the frosting conveyor between the top layer and the bottom layer of the continuous conveyor loop of the center conveyor.
4. The icing system of claim 1 , wherein the body of the frosting conveyor comprises a control panel attached to the body, wherein the control panel is electrically connected to the shaft motor by at least one shaft motor wire.
5. The icing system of claim 1 , wherein the frosting conveyor comprises a plurality of dividers and a plurality of rods, wherein the plurality of dividers are connected to the plurality of rods, and the plurality of rods are connected to the body of the frosting conveyor between the top layer and the bottom layer of the continuous conveyor loop of the infeed conveyor and the continuous conveyor loop of the discharge conveyor.
6. The icing system of claim 1 , wherein the frosting conveyor further comprises a top roller and two adjusters, wherein the top roller is connected to the two adjusters, and the two adjusters are attached to the body of the frosting conveyor above an icing bath section of the center conveyor.
7. The icing system of claim 6 , wherein the center conveyor comprises a flip shaft assembly downstream from the icing bath section of the center conveyor.