IP Library › Granted Patent US 11,881,365
Granted Patent B2
US 11,881,365 · App. 17/395,085 · Granted Jan 23, 2024

Wireless switch assembly

Inventors: Nathan Starchuk (Edmonton, CA); Jonathan DeMong (Beaumont, CA); Todd Phelps (Edmonton, CA)
Assignee: LEVVEN ELECTRONICS LTD.
H01H23/12H01H23/04H01H23/24
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Quick Facts
Patent No.
US 11,881,365
App. No.
17/395,085
Granted
Jan 23, 2024
Kind
B2
Abstract

An assembly for a wall-mounted or surface-mounted switch comprises a housing, a shell, and circuitry board. The housing comprises a base and a sidewall defining an interior space, a resilient arm projecting from the base into the interior space. The shell has a sidewall and is mounted to the housing to enclose the interior space. The interior of the shell includes a switch contact surface. The circuitry includes a switch such as a tactile or linear switch. The shell is movable from a disengaged position to an actuating position in response to force applied to the exterior of the shell. Applied force causes the switch contact surface to actuate the switch and the shell to deflect the resilient arm. When the applied force is removed, the resilient arm returns the shell to a neutral position.

Claims (30)

1. A switch assembly, comprising:

a housing comprising a base and a sidewall defining an interior space, the base comprising a planar surface for mounting on another planar surface;

a shell mounted to the housing, the shell comprising an interior switch contact surface, the shell cooperating with the base and sidewall of the housing to enclose the interior space;

circuitry including a switch comprised in the interior space;

a resilient arm unitary with the base, the resilient arm projecting from the base and from behind the circuitry into the interior space;

the shell movable from a disengaged position to an actuating position in response to force applied to an exterior of the shell, the interior switch contact surface actuating the switch in the actuating position, the resilient arm configured to engage the shell in the actuating position to return the shell to the disengaged position.

2. The switch assembly of claim 1 , wherein the switch comprises a mechanical switch.

3. The switch assembly of claim 2 , wherein the switch is a linear switch or a tactile switch.

4. The switch assembly of claim 1 , wherein the switch assembly is a wireless switch assembly.

5. The switch assembly of claim 4 , wherein the circuitry further comprises an internal power source interface, a microprocessor controlling a wireless transmitter, and an antenna.

6. The switch assembly of claim 5 , wherein the circuitry further comprises a battery power source.

7. The switch assembly of claim 4 , wherein the switch assembly is configured to fit between a wall or other flat surface and a switch plate.

8. The switch assembly of claim 7 , wherein the switch plate is a conventional wallplate.

9. The switch assembly of claim 7 , wherein the base comprises mating attachments for connecting a plurality of switch assemblies side by side.

10. The switch assembly of claim 1 , wherein the resilient arm comprises at least one of the following characteristics:

a thickness of the resilient arm decreases from the base of the housing to a tip of the resilient arm; and

the resilient arm curves from the base of the housing to the tip of the resilient arm.

11. The switch assembly of claim 1 , wherein the resilient arm undergoes deformation or deflection when the shell is moved to the actuating position, and the interior switch contact surface undergoes substantially no deformation or deflection on contacting the switch.

12. The switch assembly of claim 1 , the shell comprising a sidewall, the resilient arm configured to engage an engagement surface of the sidewall of the shell to return the shell to the disengaged position.

13. The switch assembly of claim 1 , wherein the interior switch contact surface is provided on a projection extending from an interior surface of the shell.

14. The switch assembly of claim 1 , wherein the interior switch contact surface is integral with the shell.

15. The switch assembly of claim 1 , the housing further comprising vents permitting airflow through the interior space.

16. The switch assembly of claim 1 , wherein the shell comprises first and second interior switch contact surfaces and the circuitry including corresponding first and second switches.

17. The switch assembly of claim 16 , the housing comprising first and second resilient arms positioned at opposite ends of the base, and the circuitry comprising first and second switches positioned at opposite ends of the base,

the shell movable from the disengaged position to a first actuating position in response to force applied to a first portion of the exterior of the shell and from the disengaged position to a second actuating position in response to force applied to a second portion of the exterior of the shell,

the first interior switch contact surface actuating the first switch in the first actuating position and the second interior switch contact surface actuating the second switch in the second actuating position,

the first resilient arm configured to engage the shell in the first actuating position to return the shell to the disengaged position and the second resilient arm configured to engage the shell in the second actuating position to return the shell to the disengaged position.

18. The switch assembly of claim 17 , wherein the shell comprises a rocker switch shell comprising first and second oblique walls meeting at a pivot axis, the shell pivotably mounted to the housing at the pivot axis, the first and second interior switch contact surfaces being provided on an interior of the first and second oblique walls.

19. The switch assembly of claim 18 , wherein the first and second interior switch contact surfaces are provided on first and second projections extending from an interior surface of the first and second oblique walls.

20. The switch assembly of claim 1 , wherein the circuitry is provided on a circuit board, and the resilient arm projects from behind the circuit board and into the interior space above the circuit board.

Assignments (3)
ASSIGNMENT OF ASSIGNOR'S INTEREST Recorded Aug 24, 2021
From: PHELPS, TODD
To: LEVVEN ELECTRONICS LTD.
Reel/Frame 057268/0699 →
ASSIGNMENT OF ASSIGNOR'S INTEREST Recorded Aug 24, 2021
From: STARCHUK, NATHAN; DEMONG, JONATHAN
To: FLEXCIM MANUFACTURING SERVICES INC.
Reel/Frame 057268/0710 →
ASSIGNMENT OF ASSIGNOR'S INTEREST Recorded Aug 24, 2021
From: FLEXCIM MANUFACTURING SERVICES INC.
To: LEVVEN ELECTRONICS LTD.
Reel/Frame 057268/0717 →
Continuity (1)
Related Publication 20230039228A1 · Feb 9, 2023