IP Library › Granted Patent US 11,883,300
Granted Patent B2
US 11,883,300 · App. 18/051,732 · Granted Jan 30, 2024

Orthopedic implant system and methods of use

Inventors: Randal R. Betz (Bradenton, FL); Dale E. Whipple (Nashua, NH)
Assignee: NOFUSCO CORPORATION
A61F2/4425A61F2002/30405A61F2002/443
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Quick Facts
Patent No.
US 11,883,300
App. No.
18/051,732
Granted
Jan 30, 2024
Kind
B2
Abstract

An orthopedic implant system is disclosed comprising a staple and a coupling device configured to position tines on the staple relative to a bone to secure an orthopedic implant device to the bone. The orthopedic implant system may comprise the orthopedic implant device also having a wedge and a plate having an external surface configuration. The coupling device may couple the wedge, the plate and the staple whereby when the orthopedic implant is secured in a vertebral body, the external surface configuration of the plate alters the relative orientation of a superior endplate surface plane and an inferior endplate surface plane of the vertebral body and alters the alignment of the spine. In some embodiments, plate tines and staple tines are configured to engage the vertebral body. In some embodiments, the implant device may be used as an arthrodesis device, an intravertebral device or an intervertebral implant device.

Claims (81)

1. An orthopedic implant system configured to secure an orthopedic implant device to a bone, the orthopedic implant system comprising:

a staple comprising one or more staple tines configured to engage a sidewall of the bone;

a staple swivel coupler;

a coupling device;

the staple coupled with the coupling device with the staple swivel coupler whereby the staple is allowed to rotate relative to the coupling device;

the staple configured to position the one or more staple tines relative to the bone; and

the staple and the coupling device are configured to position the staple in a deployed position by a positioning force from the coupling device;

wherein rotation of the coupling device about a longitudinal axis of the coupling device creates the positioning force configured to rotate the staple about the longitudinal axis of the coupling device to position the staple in the deployed position with the one or more staple tines configured to be proximal to the sidewall of the bone;

wherein the staple swivel coupler allows the staple to remain in the deployed position while the coupling device further rotates about the longitudinal axis of the coupling device to create a retracting force from the coupling device to longitudinally retract the staple towards the orthopedic implant device thereby adjusting a device length of the system and the orthopedic implant device;

wherein the coupling device further comprises a threaded portion; and

the orthopedic implant device comprises a threaded portion configured to mate with the threaded portion of the coupling device whereby the retracting force rotates the threaded portion of the coupling device in the threaded portion of the orthopedic implant device to retract the staple towards the orthopedic implant device.

2. The orthopedic implant system of claim 1 wherein the staple rotates about the longitudinal axis of the coupling device using friction of the staple swivel coupler to position the staple in the deployed position.

3. The orthopedic implant system of claim 1 wherein the staple further comprises a proximal end having a radiused corner profile whereby when the coupling device is rotated to create the positioning force, the proximal end of the staple is configured to engage the bone to stop a further rotation of the staple during the further rotation of the coupling device.

4. The orthopedic implant system of claim 1 wherein:

the threaded portion of the coupling device is a distal threaded portion; and

the positioning force from the coupling device is a positioning rotational force to rotate the coupling device in a positioning rotation direction whereby the coupling device positions the staple in the deployed position.

5. The orthopedic implant system of claim 1 wherein:

the positioning force from the coupling device is a positioning rotational force to rotate the coupling device in a positioning rotation direction; and

the retracting force from the coupling device is a retracting rotational force to rotate the coupling device in a retracting rotation direction whereby the coupling device adjusts the device length by retracting the staple towards the orthopedic implant device.

6. The orthopedic implant system of claim 1 wherein the orthopedic implant device comprises at least one orthopedic implant device selected from the group comprising:

a second staple;

a wedge;

a plate; and

a cage.

7. The orthopedic implant system of claim 1 wherein:

the bone is a vertebral body; and

the staple is configured to secure the orthopedic implant device to two pieces of the vertebral body in an intravertebral application.

8. The orthopedic implant system of claim 1 wherein:

the bone is a first vertebral body and a second vertebral body; and

the staple is configured to secure the orthopedic implant device to the first vertebral body and the second vertebral body in an intervertebral application.

9. The orthopedic implant system of claim 1 wherein the staple is configured to secure the orthopedic implant device to the bone and a second bone in a fusion or fracture repair application.

10. The orthopedic implant system of claim 1 wherein the staple is configured to secure the orthopedic implant device to two pieces of the bone in an arthrodesis application.

11. The orthopedic implant system of claim 1 wherein the staple swivel coupler is configured to allow the staple to better accommodate the sidewall of the bone.

12. An orthopedic implant system comprising:

an orthopedic implant device;

a staple;

a coupling device;

a staple swivel coupler;

the staple having one or more staple tines;

the one or more staple tines are configured to engage a bone;

the coupling device is configured to couple the staple to the orthopedic implant device;

the staple coupled with the coupling device by the staple swivel coupler so that the staple is allowed to rotate relative to the coupling device;

the staple and the coupling device are configured to position the staple in a deployed position by a positioning force from the coupling device;

wherein rotation of the coupling device about a longitudinal axis of the coupling device creates the positioning force configured to rotate the staple about the longitudinal axis of the coupling device to position the staple in the deployed position with the one or more staple tines configured to be proximal to the bone;

wherein the staple swivel coupler allows the staple to remain in the deployed position while the coupling device further rotates about the longitudinal axis of the coupling device to create a retracting force from the coupling device to longitudinally retract the staple towards the orthopedic implant device thereby adjusting a device length of the orthopedic implant system;

wherein the coupling device further comprises a threaded portion; and

the orthopedic implant device comprises a threaded portion configured to mate with the threaded portion of the coupling device whereby the retracting force rotates the threaded portion of the coupling device in the threaded portion of the orthopedic implant device to retract the staple towards the orthopedic implant device.

13. The orthopedic implant system of claim 12 wherein the orthopedic implant device comprises at least one orthopedic implant device selected from the group comprising:

a second staple;

a wedge;

a plate; and

a cage.

14. The orthopedic implant system of claim 12 wherein the staple rotates about the longitudinal axis of the coupling device using friction of the staple swivel coupler to position the staple in the deployed position.

15. The orthopedic implant system of claim 12 wherein the staple is configured to secure the orthopedic implant device to the bone in one application selected from the group consisting of:

securing two pieces of a vertebral body in an intravertebral application;

securing a vertebral body to another vertebral body in an intervertebral application;

securing two bones to each other in an arthrodesis application; and

securing two pieces of a bone in an osteotomy application.

16. A vertebral implant system comprising:

a vertebral implant device;

a staple;

a coupling device;

a staple swivel coupler;

the staple having one or more staple tines;

the one or more staple tines are configured to engage a vertebral body;

the coupling device is configured to couple the staple to the vertebral implant device;

the staple coupled with the coupling device by the staple swivel coupler so that the staple is allowed to rotate relative to the coupling device;

the staple and the coupling device are configured to position the staple in a deployed position by a positioning force from the coupling device;

wherein rotation of the coupling device about a longitudinal axis of the coupling device creates the positioning force configured to rotate the staple about the longitudinal axis of the coupling device to position the staple in the deployed position with the one or more staple tines configured to be proximal to the vertebral body;

wherein the staple swivel coupler allows the staple to remain in the deployed position while the coupling device further rotates about the longitudinal axis of the coupling device to create a retracting force from the coupling device to longitudinally retract the staple towards the vertebral implant device thereby adjusting a device length of the vertebral implant system;

wherein the coupling device further comprises a threaded portion; and

the vertebral implant device comprises a threaded portion configured to mate with the threaded portion of the coupling device whereby the retracting force rotates the threaded portion of the coupling device in the threaded portion of the vertebral implant device to retract the staple towards the vertebral implant device.

17. The vertebral implant system of claim 16 wherein the vertebral implant device comprises at least one vertebral implant device selected from the group comprising:

a second staple;

a wedge;

a plate; and

a cage.

18. The vertebral implant system of claim 16 wherein the staple rotates about the longitudinal axis of the coupling device using friction of the staple swivel coupler to position the staple in the deployed position.

19. The vertebral implant system of claim 16 wherein the vertebral implant system is configured to secure the vertebral implant device to the vertebral body in one application selected from the group consisting of:

securing two pieces of the vertebral body in an intravertebral application; and

securing the vertebral body to another vertebral body in an intervertebral application.

Assignments (2)
CHANGE OF NAME Recorded Aug 4, 2023
From: NOFUSCO CORPORATION
To: FOUNDATION SURGICAL GROUP, INC.
Reel/Frame 064502/0748 →
ASSIGNMENT OF ASSIGNOR'S INTEREST Recorded Mar 2, 2023
From: BETZ, RANDAL R.; WHIPPLE, DALE E.
To: NOFUSCO CORPORATION
Reel/Frame 062852/0124 →
Continuity (6)
Continuation In Part 17676609 · Feb 21, 2022
Continuation In Part PCTUS2021037285 · Jun 14, 2021
Continuation 17347492 · Jun 14, 2021
Provisional Application 63369330 · Jul 25, 2022
Provisional Application 63039242 · Jun 15, 2020
Related Publication 20230091542A1 · Mar 23, 2023
Cited By (1)
US 12,491,078