IP Library › Granted Patent US 11,884,593
Granted Patent B2
US 11,884,593 · App. 17/440,894 · Granted Jan 30, 2024

Leveling and noise reducing mortar composition

Inventors: Luigi Perrino (Nago Torbole, IT); Tiziano Rattighieri (Modena, IT); Alberto Borghi (Campogalliano, IT); Corrado Scollo (Modena, IT); Daniela Hesselbarth (Zürich, CH); Luz Granizo (Madrid, ES)
Assignee: SIKA TECHNOLOGY AG
C04B28/065B32B3/14B32B7/12B32B9/005B32B13/04C04B14/24C04B16/12C04B18/027C04B28/08B32B2307/102B32B2419/04C04B2111/00637C04B2111/52
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Quick Facts
Patent No.
US 11,884,593
App. No.
17/440,894
Granted
Jan 30, 2024
Kind
B2
Abstract

A mortar composition, in particular a leveling mortar composition, including: a) 3-45 wt. % of a hydraulic binder, b) 15-80 wt. % of lightweight aggregates, c) 5-50 wt. % of a polymer.

Claims (37)

1. A mortar composition, comprising:

a) 3-45 wt. % of a hydraulic binder,

b) 15-80 wt. % of lightweight aggregates comprising at least two different types of particles, the at least two different types of particles including a first type of particles having a particle size in a range of 0.01 mm to 0.5 mm, and a second type of particles having a particle size in a range of 0.6 mm to 2 mm, both the first type of particles and the second type of particles being rubber particles, and

c) 5-50 wt. % of a polymer.

2. The mortar composition according to claim 1 , wherein the hydraulic binder comprises:

3-18 wt. % of aluminate cement and/or sulphoaluminate cement;

wherein all amounts are with respect to a total weight of the mortar composition in dry state.

3. The mortar composition according to claim 1 , wherein the hydraulic binder comprises aluminate cement and/or sulphoaluminate cement and latent hydraulic and/or pozzolanic binder materials with a weight ratio of aluminate cement and/or sulphoaluminate cement to the latent hydraulic and/or pozzolanic binder materials in a range from 0.5-3.

4. The mortar composition according to claim 1 , wherein a particle density of the lightweight aggregates is in a range from 100-2,000 kg/m 3 .

5. The mortar composition according to claim 1 , wherein a weight ratio of the first type of particles having a smaller particle size to the second type of particles having a larger particle size is in a range from 1:2-8:1.

6. The mortar composition according to claim 1 , wherein the lightweight aggregates or particles have a non-spherical or irregular shape.

7. The mortar composition according to claim 1 , wherein the polymer is a water soluble or water redispersible polymer, and/or wherein the polymer has a glass transition temperature in a range of −45-10° C.

8. The mortar composition according to claim 1 , comprising:

3-18 wt. % of calcium aluminate cement and/or sulphoaluminate cement;

30-80 wt. % of rubber particles, wherein a weight ratio of the first type of particles having a smaller particle size to the second type of particles having a larger particle is in a range from 2:1-4:1;

1-15 wt. % of porous inorganic particles, with a particle size in a range of 0.1-0.6 mm;

5-20 wt. % of a water soluble or water redispersible polymer; and

0-10 wt. % of one or more additives;

wherein all amounts are with respect to a total weight of the mortar composition in dry state.

9. A kit-of-parts comprising (i) the mortar composition according to claim 1 , and (ii) an adhesive composition, wherein the adhesive composition comprises:

a) 10-50 wt. % of a hydraulic binder,

b) 20-60 wt. % of lightweight aggregates, and

c) 10-25 wt. % of a polymer; and

wherein the mortar composition is chemically different from the adhesive composition.

10. A structure comprising:

a substrate;

a first layer of the mortar composition according to claim 1 ,

a second layer, comprising a adhesive composition comprising:

a) 10-50 wt. % of a hydraulic binder,

b) 20-60 wt. % of lightweight aggregates, and

c) 10-25 wt. % of a polymer; and

a cover element that is fixed to the first layer with the adhesive composition of the second layer.

11. The structure according to claim 10 , wherein a thickness of the first layer is larger than a thickness of the second layer, and a ratio of the thickness of the first layer to the thickness of the second layer is in a range from 1.1-10.

12. A method of using the mortar composition according to claim 1 , comprising:

fixing tiles on a substrate with the mortar composition.

13. A method of using the mortar composition according to claim 1 , comprising:

performing acoustic damping, noise reduction and/or vibration reduction on a substrate with the mortar composition.

Assignments (1)
ASSIGNMENT OF ASSIGNOR'S INTEREST Recorded Sep 20, 2021
From: PERRINO, LUIGI; RATTIGHIERI, TIZIANO; BORGHI, ALBERTO; SCOLLO, CORRADO; HESSELBARTH, DANIELA; GRANIZO, LUZ
To: SIKA TECHNOLOGY AG
Reel/Frame 057541/0277 →
Priority Claims (1)
EP 19166282 · Mar 29, 2019 · regional
Continuity (1)
Related Publication 20220162125A1 · May 26, 2022
Cited By (1)
US 12,534,406