IP Library › Granted Patent US 11,894,206
Granted Patent B2
US 11,894,206 · App. 17/489,931 · Granted Feb 6, 2024

Controlling automatic operation of a tailgate responsive to an applied load

Inventors: Corey B. Sargent (Novi, MI); Norman C. Kerr (Ann Arbor, MI); Justin B. Norris (Brighton, MI); Tarakorn Soonthornwinate (Plymouth, MI)
Assignee: Toyota Motor Engineering & Manufacturing North America, Inc.
H01H35/006B62D33/0273E05Y2400/40E05Y2400/445E05Y2900/544
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Quick Facts
Patent No.
US 11,894,206
App. No.
17/489,931
Granted
Feb 6, 2024
Kind
B2
Abstract

A vehicle tailgate assembly includes a tailgate and a switch assembly operably connected to the tailgate. The switch assembly includes a switch structured to be actuatable by application of a load exceeding a predetermined threshold to the tailgate. The switch assembly is operably connected to a tailgate automatic opening/closing mechanism such that actuation of the switch controls operation of the mechanism to prevent execution of a command to automatically open the tailgate when the tailgate is in a fully closed condition.

Claims (22)

1. A vehicle tailgate assembly comprising:

a tailgate having a rear edge;

a load distributor movably mounted to the tailgate opposite the rear edge; and

a switch assembly operably connected to the tailgate and including a switch structured to be actuatable responsive to movement of at least a portion of the load distributor a predetermined distance in a direction toward the rear edge, the switch assembly being operably connected to a tailgate automatic opening/closing mechanism such that actuation of the switch controls operation of the mechanism to prevent execution of a command to automatically open the tailgate when the tailgate is in a fully closed condition.

2. The tailgate assembly of claim 1 further comprising at least one spring positioned between the load distributor and the tailgate rear edge, the switch being structured to exert a force on the load distributor in a direction away from the rear edge.

3. The tailgate assembly of claim 1 wherein the load distributor is structured to be movable in a direction toward the tailgate rear edge, and wherein the switch is structured to be actuatable responsive to application of a load exceeding a predetermined threshold value to the load distributor.

4. The tailgate assembly of claim 3 further comprising a garnish covering the tailgate rear edge and the load distributor so as to enable application of the load to the load distributor through an exterior of the garnish, at least a portion of the garnish being in direct physical contact with the load distributor, and wherein the garnish is structured to be deformable to a loaded configuration responsive to application of the load.

5. The tailgate assembly of claim 4 further comprising a spring positioned between the load distributor and the rear edge and structured to exert a force on the load distributor sufficient to reconfigure the at least a portion of the garnish in contact with the load distributor from the loaded configuration to an unloaded configuration responsive to removal of the load.

6. The tailgate assembly of claim 5 further comprising a plurality of springs positioned between the load distributor and the rear edge the plurality of springs being structured to, in combination, exert a force on the load distributor sufficient to reconfigure the at least a portion of the garnish in contact with the load distributor from the loaded configuration to the unloaded configuration.

7. The tailgate assembly of claim 1 wherein actuation of the switch operates to prevent an electrical current from flowing to the tailgate automatic opening/closing mechanism responsive to a command to automatically open the tailgate.

8. The tailgate assembly of claim 1 wherein the switch assembly comprises a ribbon switch.

9. The tailgate assembly of claim 1 wherein the switch assembly comprises a momentary/button switch.

10. The tailgate assembly of claim 9 wherein the switch assembly further comprises a plurality of momentary switches.

11. A vehicle including a vehicle tailgate assembly in accordance with claim 1 .

12. The tailgate assembly of claim 1 , wherein the switch is positioned along a rear edge of the tailgate.

13. A method of controlling operation of a tailgate assembly of a vehicle, the tailgate assembly including a tailgate having a rear edge and a load distributor movably mounted to the tailgate opposite the rear edge, the method comprising a step of controlling operation of the vehicle so as to prevent execution of a command to automatically open the tailgate when the tailgate is in a fully closed condition, responsive to movement of at least a portion of the load distributor a predetermined distance in a direction toward the rear edge.

14. The method of claim 13 wherein the step of controlling operation of the vehicle so as to prevent execution of a command to automatically open the tailgate comprises the step of controlling operation of the vehicle to interrupt or prevent a flow of electric current to a tailgate automatic opening/closing mechanism when a tailgate switch is in an actuated condition responsive to application of a load exceeding a predetermined threshold to the load distributor.

15. A system for controlling operation of a tailgate assembly of a vehicle, the tailgate assembly including a tailgate having a rear edge, and a load distributor movably mounted to the tailgate opposite the rear edge, the system comprising:

a switch structured to be actuatable responsive to movement of at least a portion of the load distributor a predetermined distance in a direction toward the rear edge;

a processor; and

a memory communicably coupled to the processor and storing a tailgate control module including computer-readable instructions that when executed by the processor cause the processor to control operation of the vehicle to prevent execution of a command to automatically open a tailgate when the tailgate is in a fully closed condition and while the switch is in an actuated condition.

16. The system of claim 15 further comprising a tailgate automatic opening/closing mechanism configured to control automatic opening and closing of the tailgate and operably connected to the switch, and wherein the tailgate control module includes computer-readable instructions that when executed by the processor cause the processor to control operation of the vehicle to interrupt or prevent a flow of electric current to the tailgate automatic opening/closing mechanism while the switch is in the actuated condition.

Assignments (1)
ASSIGNMENT OF ASSIGNOR'S INTEREST Recorded Oct 8, 2021
From: SARGENT, COREY B.; KERR, NORMAN C.; NORRIS, JUSTIN B.; SOONTHORNWINATE, TARAKORN
To: TOYOTA MOTOR ENGINEERING & MANUFACTURING NORTH AMERICA, INC.
Reel/Frame 057736/0733 →
Continuity (1)
Related Publication 20230100832A1 · Mar 30, 2023